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The United Nations Economic Commission for Europe Informal Group on GTR No. 7 Phase 2 are working to define a build level for the BioRID II rear impact (whiplash) crash test dummy that ensures repeatable and reproducible performance in a test procedure that has been proposed for future legislation. This includes the specification of dummy hardware, as well as the development of comprehensive certification procedures for the dummy. This study evaluated whether the dummy build level and certification procedures deliver the desired level of repeatability and reproducibility. A custom-designed laboratory seat was made using the seat base, back, and head restraint from a production car seat to ensure a representative interface with the dummy. The seat back was reinforced for use in multiple tests and the recliner mechanism was replaced by an external spring-damper mechanism. A total of 65 tests were performed with 6 BioRID IIg dummies using the draft GTR No.7 sled pulse and seating procedure. All dummies were subject to the build, maintenance, and certification procedures defined by the Informal Group. The test condition was highly repeatable, with a very repeatable pulse, a well-controlled seat back response, and minimal observed degradation of seat foams. The results showed qualitatively reasonable repeatability and reproducibility for the upper torso and head accelerations, as well as for T1 Fx and upper neck Fx. However, reproducibility was not acceptable for T1 and upper neck Fz or for T1 and upper neck My. The Informal Group has not selected injury or seat assessment criteria for use with BioRID II, so it is not known whether these channels would be used in the regulation. However, the ramping-up behavior of the dummy showed poor reproducibility, which would be expected to affect the reproducibility of dummy measurements in general. Pelvis and spine characteristics were found to significantly influence the dummy measurements for which poor reproducibility was observed. It was also observed that the primary neck response in these tests was flexion, not extension. This correlates well with recent findings from Japan and the United States showing a correlation between neck flexion and injury in accident replication simulations and postmortem human subjects (PMHS) studies, respectively. The present certification tests may not adequately control front cervical spine bumper characteristics, which are important for neck flexion response. The certification sled test also does not include the pelvis and so cannot be used to control pelvis response and does not substantially load the lumbar bumpers and so does not control these parts of the dummy. The stiffness of all spine bumpers and of the pelvis flesh should be much more tightly controlled. It is recommended that a method for certifying the front cervical bumpers should be developed. Recommendations are also made for tighter tolerance on the input parameters for the existing certification tests.
The paper describes the development of transitions between different safety barriers in Germany but also in the context of the European standardization. In the paper practical and impact test expriences with transitions are shown. In view of the sheer number of theoretically possible combinations of safety barriers, the demand for testing every transition, even if the connecting safety barriers differ only slightly, appears to be economically unacceptable. On the other hand the experience from accidents and also from failed impact tests shows that transitions can be a risk to traffic safety. Therefore criteria for the distinction between transitions (impact test required/impact test unnecessary) are explained. In order to distinguish transitions which do not have to be impact-tested from those that require impact tests, criteria were developed and formulated.
Side-impact safety of passenger cars is assessed in Europe in a full-scale test using a moving barrier. The front of this barrier is deformable and represents the stiffness of an 'average' car. The EU Directive 96/27/EC on side impact protection has adopted the EEVC Side Impact Test Procedure, including the original performance specification for the barrier face when impacting a flat dynamometric rigid wall. The requirements of the deformable barrier face, as laid down in the Directive, are related to geometrical characteristics, deformation characteristics and energy dissipation figures. Due to these limited requirements, many variations are possible in designing a deformable barrier face. As a result, several barrier face designs are in the market. However, research institutes and car manufacturers report significant difference in test results when using these different devices. It appears that the present approval test is not able to distinguish between the different designs that may perform differently when they impact real vehicles. Therefore, EEVC Working Group 13 has developed a number of tests to evaluate the different designs. In these tests the barrier faces are loaded and deformed in a specific and/or more representative way. Barrier faces of different design have been evaluated. In the paper the set-up and the reasoning behind the tests is presented. Results showing specific differences in performance are demonstrated.
Sicherheitstechnische Anforderungen an die Bestuhlung moderner Reisebusse als Rückhaltesysteme
(1991)
Die Schutzfähigkeit von KOM-Fahrgastsitzen, die den ECE-R 80-Anforderungen entsprechen, ist bisher nur für die aufgerichtete Rückenlehne nachgewiesen. Hier wurde untersucht, ob auch geneigte Rückenlehnen ausreichende Schutzwirkung bieten. Ausgehend von der Normalsitzposition verfügen Reisebussitze heutiger Bauart über einen Lehnenverstellwinkel von circa 15 Grad (Normal-, Ruhesitzposition). Sondersitze für Ältere und Sportler erlauben auch die Liegesitz- beziehungsweise Liegeposition bei jedoch erheblich größeren Sitzteilern. In Schlittenaufprallversuchen mit je zwei instrumentierten anthropometrischen Messpuppen auf Reisebus-Doppelsitzen wurden die Belastungsverhältnisse eines frontalen Aufpralls simuliert. Die Lehnenverstelleinrichtung der Prüfsitze wurde behelfsweise so verändert, dass 3 (4) Winkeleinstellungen der Lehnenneigung möglich waren. Für jeweils zwei hintereinander zugeordnete Sitzplätze wurden wechselweise diese Lehneneinstellungen variiert. Mit 17 Doppelsitzen wurden insgesamt 32 Körperaufprallereignisse in den verschiedenen Lehnenneigungskonfigurationen durchgeführt. Die Versuchsergebnisse gliederten sich nach der Bewegungsform des Dummy, seinen Belastungen und den am Vordersitz hervorgerufenen Beschädigungen. Die Aufprallverhältnisse in aufrechter Normalsitzposition entsprechend der ECE-R 80 bildeten die Bewertungsbasis. Die gewonnenen Versuchsergebnisse lassen sich wie folgt zusammenfassen: - Für beliebige Lehneneinstellungen im Winkelbereich bis zu 30 Grad zur Senkrechten bietet die vorgebaute Sitzlehne generell ausreichende Rückhaltewirkung beim Körperaufprall. - Wenn die Vordersitzlehne jedoch steiler eingestellt ist als es der Körperhaltung des dahintersitzenden Dummy entspricht, ist mit 1,5-2fach höheren Kopfbelastungen zu rechnen. Das ECE-R 80-Schutzkriterium HAC < 500 wird überschritten. - Vorsorglich sollte aus sicherheitstechnischer Sicht der zulässige Grenzwinkel der Lehnenneigung auf 30 Grad zur Senkrechten beschränkt werden.
Wegen der wachsenden Verbreitung von Fahrradanhängern zum Kindertransport und der möglichen Unfallgefährdung ist im vorliegenden Forschungsprojekt deren passive Sicherheit untersucht worden. Zudem wurde der Frage nachgegangen, ob der Transport von Kindern im Fahrradanhänger sicherer ist als mit dem Fahrrad mit Kindersitzen. In Absprache mit Herstellern und Vertreibern wurden verschiedene Untersuchungen durchgeführt. Es handelte sich um Anprallversuche (Anfahrversuche), Rollwagenversuche (Schlittenversuche) sowie Kopffreiheitsprüfungen und Fallversuche. Bei den Versuchen waren die Prüfobjekte mit einem oder zwei Dummies besetzt, die mit Messdatenaufnehmern ausgestattet waren. Verschiedene Messdaten, zum Beispiel Kopf- und Brustbeschleunigung, wurden erfasst und ausgewertet. Zusätzlich wurde das Kopfschutzkriterium (HPC) berechnet und bewertet. Entstandene Schäden an den Prüfobjekten wurden aufgenommen und durch Fotos dokumentiert. Die Versuchsabläufe selbst wurden mit Hochgeschwindigkeitskameras aus verschiedenen Positionen aufgezeichnet. Beim Anfahrversuch mit einem Pkw gegen ein Gespann aus Fahrrad und Anhänger waren direkte Anstöße der Anhängerinsassen an die Pkw-Front zu erkennen. Die Beschleunigungswerte waren dabei relativ hoch. Anstöße gegen Anhängerinnenteile waren bei fast allen Versuchen zu beobachten. Teilweise wurden Radaufhängungen und Radnaben beschädigt. Durch die Rollwagenversuche wurden konstruktive Schwächen bei den Sitzen und Rückhaltesystemen festgestellt. Nähte, Befestigungen und Verstellösen wurden zerstört. Es stellte sich heraus, dass die Qualität des Gurtsystems, die Steifigkeit des Anhängeraufbaus, die Sitzposition der Kinder und die vorhandene Kopffreiheit ausschlaggebend für das Verletzungsrisiko der Insassen sind. Bei den Versuchen mit Fahrradsitzen ergaben sich hohe Beschleunigungswerte durch den direkten Kontakt des Radfahrers mit der Fahrzeugfront und/oder der Fahrbahn. Das Gewicht des Radfahrers, des Fahrrades und auch Fahrradteile bergen ein erhöhtes Verletzungsrisiko für das Kind. Zusätzlich besteht die Gefahr überfahren zu werden, wenn das Kind nach dem Sturz des Fahrrades ungeschützt auf der Fahrbahn liegt. Ein direkter Vergleich der beiden Transportmöglichkeiten war aufgrund der geringen Daten der Versuche mit Fahrradkindersitzen nur bedingt möglich. Tendenziell ist der Transport der Kinder im Fahrradanhänger als weniger gefährlich zu bewerten. Es werden die Vor- und Nachteile dargestellt. Zur Bewertung der Sicherheit von Fahrradanhängern wurden die folgenden Prüfmethoden erarbeitet: - Pendelschlagprüfung für die gesamte Chassisstruktur; - Kopffreiheitsprüfung; - Belastungsprüfung der Aufbaustruktur; - Festigkeitsprüfung der Gurtsysteme. Die Prüfungen sind so aufgebaut, dass sie mit einfachen Mitteln durchzuführen sind. Es sollte somit jedem Anhängerhersteller möglich sein, die passive Sicherheit seiner Produkte umfassend zu untersuchen. Die Prüfverfahren für die Sicherheitsbewertung sollen in eine DIN-Norm und in das Merkblatt für Fahrradanhänger einfließen. Der Original-Forschungsbericht enthält einen umfangreichen Fotoband zu den Einzelheiten der Versuche und Versuchsaufbauten sowie zu den Beschädigungen der Prüfobjekte und kann bei der BASt eingesehen werden.
Schutzeinrichtungen in Arbeitsstellen unter Berücksichtigung zukünftiger europäischer Anforderungen
(1998)
Die europäischen Normentwürfe für passive Schutzeinrichtungen, prEN 1317 Teil 1 und 2, werden voraussichtlich im Laufe des Jahres 1998 veröffentlicht. Damit ist die Grundlage geschaffen worden, passive Schutzeinrichtungen nach einheitlichen Anforderungen zu prüfen. Passive Schutzeinrichtungen, die in Deutschland im Straßenverkehr eingesetzt werden sollen, müssen ihre Eignung grundsätzlich in Anprallversuchen unter Beweis stellen. Die Durchführung der Anprallversuche erfolgt in Deutschland durch die BASt in Kooperation mit dem TÜV Süddeutschland. Für die transportablen Schutzeinrichtungen erarbeitet die BASt zur Zeit eine Liste der erfolgreich geprüften Systeme. Neben dem System und Hersteller werden die wichtigsten Ergebnisse der Prüfungen und die Mindestaufstellänge aufgeführt. Mit dieser Liste und den Daten erhalten die Anwender eine bessere Übersicht über die zugelassenen Systeme und können dies in ihren Ausschreibungen berücksichtigen.
Many big cities in Europe and elsewhere in the world have problems managing the traffic especially during rush hours. The improvement of the parking problematic and environmental protection as well are important aspects for the future traffic design of urban areas. To improve the traffic situation the development of new traffic concepts and alternative vehicles are required. The BMW company has developed a new type of two-wheel vehicle. This two-wheeler constitutes a totally new concept. BMW implemented a lot of safety features, such as a structure made up of rollover bars and a crush element instead of a front protecting plate. Furthermore the driver can secure himself with two safety belts. The paper contains a description of the novel two-wheel vehicle concept designed so far. BMW's concept and the safety features are also explained. The Federal Highway Research Institute (BASt) was given the task of assessing the concept as a whole with regard to the active and passive safety and the exemption of the obligation to wear a helmet. The expertise concluded that the BMW two-wheeler concept has a very high safety standard. Some extracts of the expertise, in particular the investigations concerning the exemption of the obligation to wear a helmet are presented. Common legal requirements for the vehicle registration of vehicle concepts similar to the BMW two-wheeler in Germany have been formulated.
The use of proper child restraint systems (CRS) is mandatory for children travelling in cars in most countries of the world. The analysis of the quantity of restrained children shows that more than 90% of the children in Germany are restrained. Looking at the quality of the protection, a large discrepancy between restrained and well protected children can be seen. Two out of three children in Germany are not properly restrained. In addition, considerable difference exists with respect to the technical performance of CRS. For that reason investigations and optimisations on two different topics are necessary: The technical improvement of CRS and the ease of use of CRS. Consideration of the knowledge gained by the comparison of different CRS in crash tests would lead to some improvements of the CRS. But improvement of child safety is not only a technical issue. People should use CRS in the correct way. Misuse and incorrect handling could lead to less safety than correct usage of a poor CRS. For that reason new technical issues are necessary to improve the child safety AND the ease of use. Only the combination of both parts can significantly increase child safety. For the assessment of the safety level of common CRS, frontal and lateral sled tests simulating different severity levels were conducted comparing pairs of CRS which were felt to be good and CRS which were felt to be poor. The safety of some CRS is currently at a high level. All well known products were not damaged in the performed tests. The performance of non-branded CRS was mostly worse than that of the well known products. Although the branded child restraint systems already show a high safety level it is still possible to further improve their technical performance as demonstrated with a baby shell and a harness type CRS.
To improve vehicle safety in frontal collisions, the crash compatibility between the colliding vehicles is crucial. Compatibility aims to improve both the self and partner protection properties of vehicles. Although compatibility has received worldwide attention for many years, no final assessment approach has been defined. Within the Frontal Impact and Compatibility Assessment Research (FIMCAR) project, different frontal impact test procedures (offset deformable barrier [ODB] test as currently used for Economic Commission for Europe [ECE] R94, progressive deformable barrier test as proposed by France for a new ECE regulation, moveable deformable barrier test as discussed worldwide, full-width rigid barrier test as used in Federal Motor Vehicle Safety Standard [FMVSS] 208, and full-width deformable barrier test) were analyzed regarding their potential for future frontal impact legislation. The research activities focused on car-to-car frontal impact accidents based on accident investigations involving newer cars. Test procedures were developed with both a crash test program and numerical simulations. The proposal from FIMCAR is to use a full-width test procedure with a deformable element and compatibility metrics in combination with the current offset test as a frontal impact assessment approach that also addresses compatibility. By adding a full-width test to the current ODB test it is possible to better address the issues of structural misalignment and injuries resulting from high acceleration accidents as observed in the current fleet. The estimated benefit ranges from a 5 to 12 percent reduction of fatalities and serious injuries resulting from frontal impact accidents. By using a deformable element in the full-width test, the test conditions are more representative of real-world situations with respect to acceleration pulse, restraint system triggering time, and deformation pattern of the front structure. The test results are therefore expected to better represent real-world performance of the tested car. Furthermore, the assessment of the structural alignment is more robust than in the rigid wall test.
A legform impactor with biofidelic characteristics (FlexPLI) which is being developed by the Japanese Automobile Research Institute (JARI) is being considered as a test tool for legislation within a proposed Global Technical Regulation on pedestrian protection (UNECE, 2006) and therefore being evaluated by the Technical Evaluation Group (TEG) of GRSP. In previous built levels it already showed good test results on real cars as well as under idealised test conditions but also revealed further need for improvement. A research study at the Federal Highway Research Institute (BASt) deals with the question on how leg injury risks of modern car fronts can be revealed, reflected and assessed by the FlexPLI and how the impactor can be used and implemented as a legislative instrument for the type approval of cars according to current and future legislations on pedestrian protection. The latest impactor built level (GTα ) is being evaluated by a general review and assessment of the certification procedure, the knee joint biofidelity and the currently proposed injury criteria. Furthermore, the usability, robustness and durability as a test tool for legislation is examined and an assessment of leg injuries is made by a series of tests with the FlexPLI on real cars with modern car front shapes as well as under idealised test conditions. Finally, a comparison is made between the FlexPLI and the current european legislation tool, the legform impactor according to EEVC WG 17.
The off-set assessment procedure potentially contributes to the FIMCAR objectives to maintain the compartment strength and to assess load spreading in frontal collisions. Furthermore it provides the opportunity to assess the restraint system performance with different pulses if combined with a full-width assessment procedure in the frontal assessment approach. Originally it was expected that the PDB assessment procedure would be selected for the FIMCAR assessment approach. However, it was not possible to deliver a compatibility metric in time so that the current off-set procedure (ODB as used in UNECE R94) with some minor modifications was proposed for the FIMCAR Assessment Approach. Nevertheless the potential to assess load spreading, which appears not to be possible with any other assessed frontal impact assessment procedure was considered to be still high. Therefore the development work for the PDB assessment procedure did not stop with the decision not to select the PDB procedure. As a result of the decisions to use the current ODB and to further develop the PDB procedure, both are covered within this deliverable. The deliverable describes the off-set test procedure that will be recommended by FIMCAR consortium, this corresponds to the ODB test as it is specified in UN-ECE Regulation 94 (R94), i.e. EEVC deformable element with 40% overlap at a test speed of 56 km/h. In addition to the current R94 requirements, FIMCAR will recommend to introduce some structural requirements which will guarantee sufficiently strong occupant compartments by enforcing the stability of the forward occupant cell. With respect to the PDB assessment procedure a new metric, Digital Derivative in Y direction - DDY, was developed, described, analysed, and compared with other metrics. The DDY metric analyses the deformation gradients laterally across the PDB face. The more even the deformation, the lower the DDY values and the better the metric- result. In order analyse the different metrics, analysis of the existing PDB test results and the results of the performed simulation studies was performed. In addition, an assessment of artificial deformation profiles with the metrics took place. This analysis shows that there are still issues with the DDY metric but it appears that it is possible to solve them with future optimisations. For example the current metric assesses only the area within 60% of the half vehicle width. For vehicles that have the longitudinals further outboard, the metric is not effective. In addition to the metric development, practical issues of the PDB tests such as the definition of a scan procedure for the analysis of the deformation pattern including the validation of the scanning procedure by the analysis of 3 different scans at different locations of the same barrier were addressed. Furthermore the repeatability and reproducibility of the PDB was analysed. The barrier deformation readings seem to be sensitive with respect to the impact accuracy. In total, the deliverable is meant to define the FIMCAR off-set assessment procedure and to be a starting point for further development of the PDB assessment procedure.
Sowohl mit dem 3. Road Safety Action Programme der Europäischen Kommission als auch mit dem deutschen Verkehrssicherheitsprogramm werden die verkehrspolitischen Zielsetzungen zur Erhöhung der Verkehrssicherheit in Europa und Deutschland festgelegt. Hierbei muss die passive Fahrzeugsicherheit auch weiterhin eine bedeutende Rolle übernehmen. Es ist jedoch auch festzustellen, dass durch den zunehmenden Einsatz von Elektronik im Fahrzeug die klassischen Bereiche der aktiven und passiven Fahrzeugsicherheit mehr und mehr ineinander greifen. Der Fortschritt in der Elektronik ermöglicht eine Integration der Systeme der aktiven und passiven Sicherheit. Dadurch lässt sich die Fahrzeugsicherheit weiter steigern. Durch die Vernetzung der Systeme lassen sich sogar Kosten einsparen. Der europäische Regierungsausschuss EEVC (European Enhanced Vehicle-safety Committee), die Verbraucherschutzorganisation Euro NCAP (European New Car Assessment Programme) und die Europäische Kommission mit der eSafety Initiative haben diesen Trend erkannt und entsprechende Aktivitäten eingeleitet.
The objective of this deliverable is to describe the expected influence of the candidate test procedures developed in FIMCAR for frontal impact on other impact types. The other impact types of primary interest are front-to-side impacts, collisions with road restraint systems (e.g. guardrails), and heavy goods vehicle impacts. These collision types were chosen as they involve structures that can be adapted to improve safety. Collisions with vulnerable road users (VRU) were not explicitly investigated in FIMCAR. It is expected that the vehicle structures of interest in FIMCAR can be designed into a VRU friendly shell. Information used for this deliverable comes from simulations and car-to-car crash tests conducted in FIMCAR or review of previous research. Three test configurations (full width, offset, and moving deformable barriers) were the input to the FIMCAR selection process. There are three different types of offset tests and two different full width tests. During the project test procedures could be divided into three groups that provide different influences or outcomes on vehicle designs: 1. The ODB barrier provides a method to assess part of the vehicles energy absorption capabilities and compartment test in one test. 2. The FWRB and FWDB have similar capabilities to control structural alignment, further assess energy absorption capabilities, and promote the improvements in the occupant restraint system for high deceleration impacts. 3. The PDB and MPDB can be used to promote better load spreading in the vehicle structures, in addition to assessing energy absorption and occupant compartment strength in an offset configuration. The consortium selected the ODB and FWDB as the two best candidates for short term application in international rulemaking. The review of how all candidates would affect vehicle performance in other impacts (beside front-to-front vehicle or frontal impacts with fixed obstacles) however is reported in this deliverable to support the benefit analysis reported in FIMCAR. The grouping presented above is used to discuss all five test candidates using similarities between certain tests and thereby simplify the discussion.
This paper provides an overview of the research work of the European Enhanced Vehicle-safety Committee (EEVC) in the field of crash compatibility between passenger cars. Since July 1997 the EC Commission is partly funding the research work of EEVC. The running period of this project will be two years. The progress of five working packages of this research project is presented: Literature review, Accident analysis, Structural survey of cars, Crash testing, and Mathematical modelling. According to the planned time schedule the progress of research work is different for the five working packages.
Recent accident statistics from the German national database state bicyclists being the second endangered group of vulnerable road users besides pedestrians. With 399 fatalities, more than 14.000 seriously injured and more than 61.000 slightly injured persons on german roads in the year 2011, the group of bicyclists is ranked second of all road user groups (Statistisches Bundesamt, 2012). While the overall bicycle helmet usage frequency in Germany is very low, evidence is given that its usage leads to a significant reduction of severe head injuries. After an estimation of the benefit of bicycle helmet usage as well as an appropriate test procedure for bicyclists, this paper describes two different approaches for the improvement of bicyclist safety. While the first one is focusing on the assessment of the vehicle based protection potential for bicyclists, the second one is concentrating on the safety assessment of bicycle helmets. Within the first part of the study the possible revision of the existing pedestrian testing protocols is being examined, using in depth accident data, full scale simulation and hardware testing. Within the second part of the study, the results of tests according to supplemental test procedures for the safety assessment of bicycle helmets developed by the German Federal Highway Research Institute (BASt) are presented. An additional full scale test performed at reduced impact speed proves that measures of active vehicle safety as e.g. braking before the collision event do not necessarily always lead to a reduction of injury severity.
A flexible pedestrian legform impactor (FlexPLI) has been evaluated by a Technical Evaluation Group (Flex-TEG) of the Working Party on Passive Safety (GRSP) of the United Nations Economic Commission for Europe (UN-ECE). It will be implemented within phase 2 of the global technical regulation (GTR 9) as well as within a new ECE regulation on pedestrian safety as a test tool for the assessment of lower extremity injuries in lateral vehicle-to-pedestrian accidents (UN-ECE 2010-1, 2010-2 and 2010-3). Due to its biofidelic properties in the knee and tibia section, the FlexPLI is found to having an improved knee and tibia injury assessment ability when being compared to the current legislative test tool, the lower legform impactor developed by the Pedestrian Safety Working Group of the European Enhanced Vehicle-safety Committee (EEVC WG 17). However, due to a lack of biofidelity in terms of kinematics and loadings in the femur part of the FlexPLI, an appropriate assessment of femur injuries is still outstanding. The study described in this paper is aimed to close this gap. Impactor tests with the FlexPLI at different impact heights on three vehicle frontends with Sedan, SUV and FFV shape are performed and compared to tests with a modified FlexPLI with upper body mass. Full scale validation tests using a modified crash test dummy with attached FlexPLI that are carried out for the first time prove the more humanlike responses of the femur section with applied upper body mass. Apart from that they also show that the impact conditions described in the current technical provisions for tests with the FlexPLI don"t necessarily compensate the missing torso mass in terms of knee and tibia loadings either. Therefore it can be concluded that an applied upper body mass will contribute to a more biofidelic overall behavior of the legform and subsequently an improved injury assessment ability of all lower extremity injuries addressed by the FlexPLI. Nevertheless, the validity of the original as well as the modified legform for tests against vehicles with extraordinary high bumpers as well as flat front vehicles still needs to be evaluated in detail. A first clue is given by the application of an additional accelerometer to the legform.
For the assessment of vehicle safety in frontal collisions compatibility (which consists of self and partner protection) between opponents is crucial. Although compatibility has been analysed worldwide for over 10 years, no final assessment approach has been defined to date. Taking into account the European Enhanced Vehicle safety Committee (EEVC) compatibility and the final report to the steering committee on frontal impact [Faerber 2007] and the FP5 VC-COMPAT[Edwards 2007] project activities, two test approaches were identified as the most promising candidates for the assessment of compatibility. Both are composed of an off-set and a full overlap test procedure. In addition another procedure (a test with a moving deformable barrier) is getting more attention in current research programmes. The overall objective of the FIMCAR project is to complete the development of the candidate test procedures and propose a set of test procedures suitable for regulatory application to assess and control a vehicle- frontal impact and compatibility crash safety. In addition an associated cost benefit analysis will be performed. In the FIMCAR Deliverable D 3.1 [Adolph 2013] the development and assessment of criteria and associated performance limits for the full width test procedure were reported. In this Deliverable D3.2 analyses of the test data (full width tests, car-to-car tests and component tests), further development and validation of the full width assessment protocol and development of the load cell and load cell wall specification are reported. The FIMCAR full-width assessment procedure consists of a 50 km/h test against the Full Width Deformable Barrier (FWDB). The Load Cell Wall behind the deformable element assesses whether or not important Energy Absorbing Structures are within the Common Interaction Zone as defined based on the US part 581 zone. The metric evaluates the row forces and requires that the forces directly above and below the centre line of the Common Interaction Zone exceed a minimum threshold. Analysis of the load spreading showed that metrics that rely on sum forces of rows and columns are within acceptable tolerances. Furthermore it was concluded that the Repeatability and Reproducibility of the FWDB test is acceptable. The FWDB test was shown to be capable to detect lower load paths that are beneficial in car-to-car impacts.
For the assessment of vehicle safety in frontal collisions compatibility (which consists of self and partner protection) between opponents is crucial. Although compatibility has been analysed worldwide for over 10 years, no final assessment approach has been defined to date. Taking into account the European Enhanced Vehicle safety Committee (EEVC) compatibility and frontal impact working group (WG15) and the FP5 VC-COMPAT project activities, two test approaches have been identified as the most promising candidates for the assessment of compatibility. Both are composed of an off-set and a full overlap test procedure. In addition another procedure (a test with a moving deformable barrier) is getting more attention in current research programmes. The overall objective of the FIMCAR project is to complete the development of the candidate test procedures and propose a set of test procedures suitable for regulatory application to assess and control a vehicle- frontal impact and compatibility crash safety. In addition an associated cost benefit analysis should be performed. The objectives of the work reported in this deliverable were to review existing full-width test procedures and their discussed compatibility metrics, to report recent activities and findings with respect to full-width assessment procedures and to assess test procedures and metrics. Starting with a review of previous work, candidate metrics and associated performance limits to assess a vehicle- structural interaction potential, in particular its structural alignment, have been developed for both the Full Width Deformable Barrier (FWDB) and Full Width Rigid Barrier (FWRB) tests. Initial work was performed to develop a concept to assess a vehicle- frontal force matching. However, based on the accident analyses performed within FIMCAR frontal force matching was not evaluated as a first priority and thus in line with FIMCAR strategy the focus was put on the development of metrics for the assessment of structural interaction which was evaluated as a first priority.
The objectives of the FIMCAR (Frontal Impact and Compatibility Assessment Research) project are to answer the remaining open questions identified in earlier projects (such as understanding of the advantages and disadvantages of force based metrics and barrier deformation based metrics, confirmation of specific compatibility issues such as structural interaction, investigation of force matching) and to finalise the frontal impact test procedures required to assess compatibility. Research strategies and priorities were based on earlier research programs and the FIMCAR accident data analysis. The identified real world safety issues were used to develop a list of compatibility characteristics which were then prioritised within the consortium. This list was the basis for evaluating the different test candidates. This analysis resulted in the combination of the Full Width Deformable Barrier test (FWDB) with compatibility metrics and the existing Offset Deformable Barrier (ODB) as described in UN-ECE Regulation 94 with additional cabin integrity requirement as being proposed as the FIMCAR assessment approach. The proposed frontal impact assessment approach addresses many of the issues identified by the FIMCAR consortium but not all frontal impact and compatibility issues could be addressed.
For the assessment of vehicle safety in frontal collisions, the crash compatibility between the colliding vehicles is crucial. Compatibility compromises both the self protection and the partner protection properties of vehicles. For the accident data analysis, the CCIS (GB) and GIDAS (DE) in-depth data bases were used. Selection criteria were frontal car accidents with car in compliance with ECE R94. For this study belted adult occupants in the front seats sustaining MAIS 2+ injuries were studied. Following this analysis FIMCAR concluded that the following compatibility issues are relevant: - Poor structural interaction (especially low overlap and over/underriding) - Compartment strength - Frontal force mismatch with lower priority than poor structural interaction In addition injuries arising from the acceleration loading of the occupant are present in a significant portion of frontal crashes. Based on the findings of the accident analysis the aims that shall be addressed by the proposed assessment approach were defined and priorities were allocated to them. The aims and priorities shall help to decide on suitable test procedures and appropriate metrics. In general it is anticipated that a full overlap and off-set test procedure is the most appropriate set of tests to assess a vehicle- frontal impact self and partner protection.
Falltests zur Untersuchung der Belastungen von Dummys beim Aufprall auf den Boden, Teil 1 und 2
(2010)
Beim Zusammenprall eines Motorrads mit einem Pkw unterscheidet man in der Unfallforschung sowohl den Erstanprall des Motorradfahrers an den Pkw als auch den Sekundäraufprall des Motorradfahrers auf dem Boden. So genannte Full-Scale-Crashtests mit Dummys haben beim Erstanprall gezeigt, dass Motorradfahrer durch Airbags potenziell geschützt werden können. Bei den entsprechenden Unfallsimulationen wurde jedoch im weiteren Bewegungsablauf beim nachfolgenden Sekundäraufprall auf dem Boden festgestellt, dass relativ hohe Belastungen auf den Dummy einwirken. Es stellt sich hierbei jedoch die Frage, ob die üblicherweise für Lasteinwirkungen im Falle eines Erstanpralls entwickelten und validierten Dummys die bei einem Sekundäraufprall auf einen Motorradfahrer einwirkenden Belastungen hinreichend genau wiedergeben können. Dazu wurden die Belastungen eines Dummys beim Aufprall auf den Boden untersucht, um das Verletzungsrisiko eines menschlichen Motorradfahrers einschätzen zu können. Im Dekra-Crash-Test-Center wurden vier verschiedene Aufprallsituationen mit einem Hybrid III Dummy durchgeführt, wobei diese Tests an eine andere Testreihe angelehnt sind, die bereits am US-amerikanischen Institut "Dynamic Research International" (DRI) durchgeführt worden waren. Nach der Erläuterung des Testaufbaus und seiner Durchführung wird detailliert auf die gemessenen Verzögerungsbelastungen des Dummys eingegangen. Hierbei geben zum einen Tabellen eine Übersicht über charakteristische Messwerte zur Quantifizierung der maximalen Belastung des Dummys, zum anderen veranschaulichen Bilder die zugehörigen zeitlichen Verzögerungsverläufe in Becken, Brust und Kopf des Dummys. Der Artikel schließt mit einer Interpretation der Versuchsergebnisse und gibt einen Ausblick auf den weiteren Untersuchungsbedarf.
Thoracic injury is one of the predominant types of severe injuries in frontal accidents. The assessment of the injury risk to the thorax in the current frontal impact test procedures is based on the uni-axial chest deflection measured in the dummy Hybrid III. Several studies have shown that criteria based on the linear chest potentiometer are not sensitive enough to distinguish between different restraint systems, and cannot indicate asymmetric chest loading, which has been shown to correlate to increased injury risk. Furthermore, the measurement is sensitive to belt position on the dummy chest. The objective of this study was to evaluate the optical multipoint chest deflection measurement system "RibEye" in frontal impact sled tests. Therefore the sensitivity of the RibEyesystem to different restraint system parameters was investigated. Furthermore, the issue of signal drop out at the 6 th rib was investigated in this study.A series of sled tests were conducted with the RibEye system in the Hybrid III 50%. The sled environment consisted of a rigid seat and a standard production three-point seat belt system. Rib deflections were recorded with the RibEye system and additionally with the standard chest potentiometer. The tests were carried out at crash pulses of two different velocities (30 km/h and 64 km/h). The tests were conducted with different belt routing to investigate the sensitivity of chest deflection measurements to belt position on the dummy chest. Furthermore, different restraint system parameters were investigated (force limiter level, with or without pretensioning) to evaluate if the RibEye measurements provide additional information to distinguish between restraint system configurations . The results showed that with the RibEye system it was possible to identify the effect of belt routing in more detail. The chest deflections measured with the standard chest potentiometer as well as the maximum deflection measured by RibEye allowed the distinction to be made between different force limiter levels. The RibEye system was also able to clearly show the asymmetric deflection of the rib cage due to belt loading. In some configurations, differences of more than 15 mm were observed between the left and side areas of the chest. Furthermore, the abdomen insert was identified as source of the problem of signal drop out at the 6th rib. Possible solutions are discussed. In conclusion, the RibEye system provided valuable additional information regarding the assessment of restraint systems. It has the potential to enable the evaluation of thoracic injury risk due to asymmetric loading. Further investigations with the RibEye should be extended to tests in a vehicle environment, which include a vehicle seat and other restraint system components such as an airbag.
Since integrated safety systems combine active and passive safety elements in one safety system, it is necessary to define new procedures to evaluate vehicle safety from the overall system point of view. The main goal of the ASSESS project is to develop harmonized and standardized assessment procedures for collision mitigation and avoidance systems. Methods and Data Sources: In ASSESS, procedures are developed for: driver behaviour evaluation, pre-crash system performance evaluation, crash performance evaluation, socio-economic assessment. This paper will concentrate on the activities related to the crash evaluation. The objective is to perform simulations, sled tests and crash tests in order tounderstand the influence of the activation of the pre-crash systems on the occupants" injuries during the crash phase. When a traffic accident is unavoidable, pre-crash systems work on various safety devices in order to improve the vehicle occupants" protection. Braking assistance and adaptive restraint systems are the main pre-crash systems whose effect on the occupants" protection will be described in this paper. Results: The results will be a description of the effect of the activation of the pre-crash systems on the crash phase. Additionally, a set of recommendations for future methodology developments will be delivered. Furthermore, a first approach to the study of the effect of the pre-crash systems activation on the occupants" protection when the impact is unavoidable will be presented. This effect will be quantified using the biomechanical values obtained from the simulation and testing activities and their related injury risks. Simulation and testing activities will consider the following scenarios: - No activation of any pre-crash system, - Activation of one or a combination of several pre-crash systems. In this way, differences in the results obtained from different scenarios will show the effect of each pre-crash system separately during the crash phase. Discussion and Limitations: The set of activities developed in this research project is limited by the fact that with the given resources only a limited number of vehicle models could be investigated. In addition, there are also limitations related to the injury risk curves and the passive safety tools currently on the market. Conclusion and Relevance to session submitted: The paper will present a complete analysis of the effect of pre-crash systems during the crash phase when the impact is unavoidable. Details, limitations and first application experience based on a few examples will be discussed. Currently, there is not any regulation, assessment program, or other similar official procedure able to assess pre-crash systems during the crash phase. This project comprises phases of traffic accidents which have been historically analysed separately, and aims to evaluate them taking into account their interrelationship. ASSESS is one of the first European projects which deals in depth with the concept of integrated safety, defining methodologies to analyse vehicle safety from a global point of view.
Teil A: Etwa 25% aller Straßenverkehrsunfälle sind Anfahrten gegen seitliche Hindernisse. Diese Unfälle sind im Allgemeinen auch folgenschwer. Seitlich der Fahrbahn stehende Gegenstände der Straßenausstattung müssen deshalb zur Verbesserung der passiven Sicherheit so verformbar (umfahrbar) ausgebildet werden, dass die Unfallfolgen eines Anpralles möglichst gering bleiben oder es müssen Schutzeinrichtungen angeordnet werden. Im Rahmen dieses Forschungsauftrages sollten in Anfahrversuchen solche Gegenstände der Straßenausstattung untersucht werden, die bei Unfällen als gefährliche seitliche Hindernisse anzusehen sind. In einem 5-Jahres-Versuchsprogramm sollten geprüft werden: - Senkrechte Hindernisse wie großflächige seitlich aufgestellte Verkehrsschilder, Notrufsäulen u.a. - abweisende Schutzeinrichtungen für spezielle Anwendungsfälle wie Sicherung von Mittelstreifenüberfahrten, Schutzplanken vor Lärmschutzwänden u.a. Die Ergebnisse anderer Forschungsstellen sollten berücksichtigt werden. Mit Frankreich wurde eine arbeitsteilige Zusammenarbeit vereinbart. Der vorliegende Teil I des Schlussberichtes enthält die Zielsetzung des Gesamtprogramms, eine Zusammenstellung der Versuchsobjekte, die Kriterien für die Versuchsbedingungen und die Bewertung der Versuche, die Planung und den Bau der Anfahrversuchsstrecke sowie Angaben zur technischen Durchführung der Versuche. Die Ergebnisse der einzelnen Versuchsreihen werden in weiteren getrennten Berichten mitgeteilt. Teil B: In Anfahrversuchen wurden Aufstellvorrichtungen für Verkehrsschilder großer Abmessungen aus Gabelständern und aus Profilständern (U-Profilträger oder Rundrohrpfosten) daraufhin geprüft, ob sie im Sinne der passiven Sicherheit als leicht verformbar (umfahrbar) gelten oder umfahrbar gestaltet werden können. Die Versuchsschilder mit bis zu 4 m hohen Tafeln wurden mit leichten PKW bei Anfahrgeschwindigkeiten von 100 bzw. 40 km/h frontal gegen einen von zwei Ständern angefahren. Die 7 mit Gabelständern durchgeführten Versuche haben gezeigt, dass diese bei geeigneter Befestigung der Tafeln (z. B. Aluminiumklemmschellen) und bei nicht überdimensionierter Befestigung auf dem Fundament als umfahrbar angesehen werden können, wenn sie aus Rohren bis zu 76 mm Durchmesser und bis ca. 3 mm Wandstärke bestehen. Dasselbe gilt für die Aufstellung mit Rohrpfosten der Stärke bis 76 x 3,2 mm (Versuch mit einer Pfeiltafel von 2,6 m2). Verkehrsschilder an Profilständern ohne Sollbruchstellen müssen, wie drei Versuche übereinstimmend gezeigt haben, schon bei kleinen Abmessungen als nicht umfahrbare Hindernisse angesehen werden. Solche Verkehrsschilder sind durch Schutzeinrichtungen abzusichern. Aufgrund der Versuchsergebnisse können Empfehlungen für die konstruktive Ausbildung von Aufstellvorrichtungen für seitlich aufgestellte Verkehrsschilder großer Abmessungen gegeben werden.