Abteilung Fahrzeugtechnik
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Aufgrund des hohen Anteils von ca. 80 Prozent des Individualverkehrs am gesamten Personenverkehr, der abnehmenden Verkehrsräume und der zunehmenden Verkehrsdichte im innerstädtischen Bereich ist es erforderlich, geeignete Verkehrs- und Fahrzeugkonzepte zu entwickeln, um dieses Verkehrsaufkommen zu bewältigen. Die BMW AG hat vor diesem Hintergrund ein neuartiges Zweiradfahrzeug konzipiert. Auf diesem Fahrzeug sitzt der Fahrer aufrecht und angegurtet in einem speziellen Schutzraum, der aus Überrollbügeln gebildet wird. Zusätzlich verfügt das Zweirad im Frontbereich über eine Knautschzone. Da das Fahrzeug bezüglich der passiven Sicherheit über einen hohen Standard verfügt und die Akzeptanz am Markt davon abhängig ist, wird die Möglichkeit untersucht, den Fahrer dieses Fahrzeugs von der Helmtragepflicht zu befreien. Darüber hinaus werden allgemeine Aspekte der aktiven und passiven Sicherheit bewertet. Die Ergebnisse der Untersuchungen sollen es dem Bundesministerium für Verkehr ermöglichen, wissenschaftlich begründete Entscheidungen hinsichtlich der Befreiung von der Helmtragepflicht und den allgemeinen Zulassungsbedingungen zu treffen. Die Untersuchungen basieren auf Messergebnissen und Videoaufzeichnungen von Anprallversuchen, auf Ergebnissen von Computersimulationen, Daten aus Unfallerhebungen, Literaturstudien, Fachgesprächen und weiteren Analysen. Die Sicherheit des C1-Zweirades wurde jeweils für den Frontalanprall, den seitlichen Anprall und die Ausschleuderphase bewertet. Alle Versuchs- und Simulationsdaten ergaben Dummybelastungen, die zeigten, dass das C1-Fahrzeug im Frontalanprall erheblich sicherer ist als ein herkömmliches Zweirad. Auch beim seitlichen Anprall ergibt sich ein Sicherheitsvorteil gegenüber herkömmlichen Zweirädern. Die Ausschleuderphase bei einem Zweiradunfall ist sehr komplex. Soll der Fahrer des C1-Zweirades von der Helmtragepflicht befreit werden, ist sicherzustellen, dass sein Kopf zu keinem Zeitpunkt mit der Fahrbahn oder anderen Hindernissen in Kontakt kommt. Hierzu sind die Sicherheitsrahmenstruktur und das Gurtsystem entsprechend auszulegen. Um das Sicherheitspotential des Zweirades zu bewerten, wurden unter anderem Versuche nach ISO 13232 durchgeführt, in der Unfallkonstellationen zur Beurteilung des Schutzes von Zweiradaufsassen bei Unfällen empfohlen werden. Das Gutachten stellt fest, dass das C1-Zweirad die an die aktive und passive Sicherheit zu stellenden Anforderungen erfüllt. Darüber hinaus kann der Benutzer des Zweirades vorerst von der Helmtragepflicht befreit werden. Die Helmtragepflichtbefreiung ist an die Umsetzung von Sicherheitsanforderungen gekoppelt, die in einem Anforderungskatalog zusammengestellt wurden. In diesem Zusammenhang sind zwei neue Testverfahren entwickelt worden. Aus den Ergebnissen dieses Gutachtens wurden allgemeine Anforderungen für Zweiräder dieser Bauart definiert und eine Ausnahmeverordnung für die Straßenverkehrsordnung (Befreiung von der Helmtragepflicht) vorbereitet. Damit etwaige Probleme frühzeitig erkannt werden, sind nach Markteinführung Unfälle unter Beteiligung des C1-Zweirades sorgfältig zu beobachten und auszuwerten.
The European Enhanced Vehicle-safety Committee (EEVC) Working Group 13 for Side Impact Protection has been developing an Interior Headform Test Procedure to complement the full-scale Side Impact Test Procedure for Europe and for the proposed IHRA test procedures. In real world accidents interior head contacts with severe head injuries still occur, which are not always observed in standard side impact tests with dummies. Thus a means is needed to encourage further progress in head protection. At the 2003 ESV-Conference EEVC Working Group 13 reported the results on Interior Headform Testing. Further research has been performed since and the test procedure has been improved. This paper gives an overview of its latest status. The paper presents new aspects which are included in the latest test procedure and the research work leading to these enhancements. One topic of improvement is the definition of the Free Motion Headform (FMH) impactor alignment procedure to provide guidelines to minimize excessive headform chin contact and to minimize potential variability. Research activities have also been carried out on the definition of reasonable approach head angles to avoid unrealistic test conditions. Further considerations have been given to the evaluation of head airbags, their potential benefits and a means of ensuring protection for occupants regardless of seating position and sitting height. The paper presents the research activities that have been made since the last ESV Conference in 2003 and the final proposal of the EEVC Headform Test Procedure.
The off-set assessment procedure potentially contributes to the FIMCAR objectives to maintain the compartment strength and to assess load spreading in frontal collisions. Furthermore it provides the opportunity to assess the restraint system performance with different pulses if combined with a full-width assessment procedure in the frontal assessment approach. Originally it was expected that the PDB assessment procedure would be selected for the FIMCAR assessment approach. However, it was not possible to deliver a compatibility metric in time so that the current off-set procedure (ODB as used in UNECE R94) with some minor modifications was proposed for the FIMCAR Assessment Approach. Nevertheless the potential to assess load spreading, which appears not to be possible with any other assessed frontal impact assessment procedure was considered to be still high. Therefore the development work for the PDB assessment procedure did not stop with the decision not to select the PDB procedure. As a result of the decisions to use the current ODB and to further develop the PDB procedure, both are covered within this deliverable. The deliverable describes the off-set test procedure that will be recommended by FIMCAR consortium, this corresponds to the ODB test as it is specified in UN-ECE Regulation 94 (R94), i.e. EEVC deformable element with 40% overlap at a test speed of 56 km/h. In addition to the current R94 requirements, FIMCAR will recommend to introduce some structural requirements which will guarantee sufficiently strong occupant compartments by enforcing the stability of the forward occupant cell. With respect to the PDB assessment procedure a new metric, Digital Derivative in Y direction - DDY, was developed, described, analysed, and compared with other metrics. The DDY metric analyses the deformation gradients laterally across the PDB face. The more even the deformation, the lower the DDY values and the better the metric- result. In order analyse the different metrics, analysis of the existing PDB test results and the results of the performed simulation studies was performed. In addition, an assessment of artificial deformation profiles with the metrics took place. This analysis shows that there are still issues with the DDY metric but it appears that it is possible to solve them with future optimisations. For example the current metric assesses only the area within 60% of the half vehicle width. For vehicles that have the longitudinals further outboard, the metric is not effective. In addition to the metric development, practical issues of the PDB tests such as the definition of a scan procedure for the analysis of the deformation pattern including the validation of the scanning procedure by the analysis of 3 different scans at different locations of the same barrier were addressed. Furthermore the repeatability and reproducibility of the PDB was analysed. The barrier deformation readings seem to be sensitive with respect to the impact accuracy. In total, the deliverable is meant to define the FIMCAR off-set assessment procedure and to be a starting point for further development of the PDB assessment procedure.
It is well known that most accidents with pedestrians are caused by the driver not being alert or misinterpreting the situation. For that reason advanced forward looking safety systems have a high potential to improve safety for this group of vulnerable road users. Active pedestrian protection systems combine reduction of impact speed by driver warning and/or autonomous braking with deployment of protective devices shortly before the imminent impact. According to the Euro NCAP roadmap the Autonomous Emergency Braking system tests for Pedestrians Protection will be set in force from 2016 onwards. Various projects and organisations in Europe are developing performance tests and assessment procedures as accompanying measures to the Euro NCAP initiative. To provide synthesised input to Euro NCAP so-called Harmonisation Platforms (HP-) have been established. Their main goal is to foster exchange of information on key subjects, thereby generating a clear overview of similarities and differences on the approaches chosen and, on that basis, recommend on future test procedures. In this paper activities of the Harmonisation Platform 2 on the development of Test Equipment are presented. For the testing targets that mimic humans different sensing technologies are required. A first set of specifications for pedestrian targets and the propulsion systems as collected by Harmonisation Platform 2 are presented together with a first evaluation for a number of available tools.
A means of assessing the passive safety of automobiles is a desirable instrument for legislative bodies, the automobile industry, and the consumer. As opposed to the dominating motor vehicle assessment criteria, such as engine power, spaciousness, aerodynamics and consumption, there are no clear and generally accepted criteria for assessing the passive safety of cars. The proposed method of assessment combines the results of experimental safety tests, carried out according to existing legally prescribed or currently discussed testing conditions, and a biomechanical validation of the loading values determined in the test. This evaluation is carried out with the aid of risk functions which are specified for individual parts of the body by correlating the results of accident analysis with those obtained by computer simulation. The degree of conformance to the respective protection criterion thus deduced is then weighted with factors which take into account the frequency of occurrence and the severity of the accident on the basis of resulting costs. Each of the test series includes at least two frontal and one lateral crash test against a deformable barrier. The computer-aided analysis and evaluation of the simulation results enables a vehicle-specific overall safety index as well as partial and individual safety values to be determined and plotted graphically. The passive safety provided by the respective vehicle under test can be defined for specific seating positions, special types of accident, or for individual endangered parts of the body.
In spite of today's highly sophisticated crash test procedures like the different NCAP programs running world-wide, bad real world crash performance of cars is still an issue. There are crash situations which are not sufficiently represented by actual test configurations. This is especially true for car to car, as well as for car to object impacts. The paper describes reasons for this bad performance. The reasons are in principal bad structural interaction between the car and its impact partners (geometric incompatibility), unadjusted front end stiffness (stiffness incompatibility) and collapse of passenger compartments. To show the efficiency of improving cars' structural behaviour in accidents with different impact partners an accident data analysis has been taken out by members of European Project VC-COMPAT. Accident data analysis has shown that in Germany between 15,000 and 20,000 of the now severely injured car occupants might get less injured and between 600 and 900 car occupant fatalities might be saved. Similar results arise for the UK.
Müdigkeit am Steuer ist eine bedeutsame Ursache von Straßenverkehrsunfällen. Es steht eine Fülle unterschiedlicher Methoden zur Verfügung, um Müdigkeit beim Fahrer zu erkennen. Ziel des vorliegenden Projekts war es, auf Basis einer mehrstufigen Befragung von zwölf Experten aus Industrie- und Hochschulforschung die Stärken und Schwächen der derzeit validesten objektiven Müdigkeitsmessverfahren vergleichend zu beschreiben. Als Basis der Bewertung diente ein eigens erarbeiteter Gütekriterienkatalog. Zu den validesten Müdigkeitsmessverfahren gehören aus Expertensicht Lenkverhalten und Spurhaltung, Indikatoren des Lidschlussverhaltens und des EEG, das videobasierte Expertenrating sowie der kontrovers diskutierte Pupillografische Schläfrigkeitstest. Die Güteprofile der sechs ausgewählten Messverfahren werden aufgeführt. Je nach Einsatzgebiet sind alle ausgewählten Messverfahren (Forschung und Entwicklung), nur einige (Müdigkeitswarnsystem im Fahrzeug), oder kein einziges (Verkehrskontrolle) geeignet. Dem Urteil der Experten nach bedarf eine valide Müdigkeitserfassung der Kombination von mindestens zwei Messverfahren unter Berücksichtigung der spezifischen Stärke-Schwächenprofile.
Established in 1997, the European New Car Assessment Programme (Euro NCAP) provides consumers with a safety performance assessment for the majority of the most popular cars in Europe. Thanks to its rigorous crash tests, Euro NCAP has rapidly become an important driver safety improvement to new cars. After ten years of rating vehicles, Euro NCAP felt that a change was necessary to stay in tune with rapidly emerging driver assistance and crash avoidance systems and to respond to shifting priorities in road safety. A new overall rating system was introduced that combines the most important aspects of vehicle safety under a single star rating. The overall rating system has allowed Euro NCAP to continue to push for better fitment and higher performance for vehicles sold on the European market. In the coming years, the safety rating is expected to play an important role in the support of the roll-out of highly automated vehicles.
Dem Benzinverbrauch heutiger moderner Kraftfahrzeuge wird in zunehmendem Maße Beachtung geschenkt, um dem Konflikt zwischen Mobilität einerseits und Umweltschutz andererseits entgegenzuwirken. Ein Beitrag hierzu wird in der Reduzierung des Rollwiderstands der Bereifung mit einem Potential von bis zu 5 Prozent gesehen. Insbesondere bei Geschwindigkeiten unterhalb von 80 km/h dominierte der Roll- gegenüber dem Luftwiderstand. Bei der Bundesanstalt für Straßenwesen wurden Systeme und Verfahren für Messungen des Rollwiderstandes von Pkw-Reifen in einem Innentrommelprüfstand sowie mit einem Messanhänger entwickelt. In der vorliegenden Untersuchung wird gezielt der Frage nachgegangen, inwieweit Ergebnisse einer Messung im Prüfstand auf Ergebnisse einer Straßenmessung übertragen werden können und umgekehrt. Der Vergleich zeigt, dass die Messgenauigkeit mit dem Anhänger auf der Straße im Mittel geringer anzusetzen ist und erwartungsgemäß nicht die Aussagequalität von Messungen im Prüfstandsversuch erreicht wird. Dennoch weist jedes System Vorteile auf. So steht mit der Rollwiderstandsmessung im Prüfstand ein Verfahren zur Verfügung, bei dem als Schwerpunkt mehr der reifenseitige als der fahrbahnseitige Aspekt des Rollwiderstandes im Vordergrund steht. Hingegen kann mit dem Messanhänger vornehmlich der Einfluss der Oberflächeneigenschaften von verschiedenartigen Fahrbahnen untersucht werden. Beide Systeme ergänzen sich und können bei Fragestellungen zum Rollwiderstand sowohl von Reifen als auch von Fahrbahnoberflächen eingesetzt werden.
Die Griffigkeit ist die maßgebende Größe für die Übertragung der Längs- als auch der Seitenkräfte von Reifen auf die Straßenoberfläche und hat somit einen erheblichen Anteil an der Straßensicherheit. In Deutschland erfolgt die Erfassung der Straßengriffigkeit im Rahmen von Bauverträgen sowie der Zustandserfassung und -bewertung (ZEB) mit dem Seitenkraftmessverfahren (SKM). Mit der Veröffentlichung der TP Griff-StB (SKM) durch die FGSV am 29.4.2008 ist derzeit das aktuellste Dokument für Griffigkeitsmessungen im Rahmen von Bauverträgen sowie der Zustandserfassung und -bewertung von Bundesfernstraßen (ZEB) mit dem Seitenkraftmessverfahren herausgegeben worden. Dieses Dokument löst die TP Griff-StB (SCRIM) mit ihren drei Allgemeinen Rundschreiben ab und fasst die Ergebnisse aus verschiedenen Forschungsprojekten und Erfahrungen aus den regelmäßigen Messungen der Messgerätebetreiber zusammen.
This paper presents findings of a laboratory experiment which aimed at evaluating the sensitivity and intrusiveness of Tactile Detection Response Task (TDRT) methodology. Various single-task, dual-task and triple-task scenarios were compared. The task scenarios included a surrogate of driving (tracking task) and different secondary tasks (N-back, surrogate reference task (SuRT)). The results suggest that the TDRT is sensitive to load levels of secondary tasks which primarily demand for cognitive resources (N-back). Sensitivity to variations of visual"manual load could not be shown (SuRT). TDRT seems also to be able to differentiate between modes of primary task which varies in terms of cognitive load (visual against auditory tracking task). Results indicated intrusiveness of TDRT on primary task performance and secondary task performance depending on the type of underlying task scenario. As a conclusion, TDRT can be recommended as a method to assess attentional effects of cognitive load of a secondary task, but should be used with caution for secondary tasks with strong motor demands.
Seit 1997 gibt es in Europa unter dem Namen Euro NCAP (European New Car Assessment Programme) einheitliche Test- und Ratingverfahren. Sie liefern Informationen über den Insassen- und über den Fußgängerschutz. Euro NCAP hat seither fast 90 Fahrzeugmodelle in jeweils drei unterschiedlichen Crashtest-Konfigurationen untersucht und die Ergebnisse den europäischen Konsumenten zugänglich gemacht. Im Beitrag wird auf die Testbedingungen, die Euro NCAP-Ratingverfahren sowie auf die Weiterentwicklung von Euro NCAP eingegangen. Ein wichtiger Aspekt wird dabei auch die weltweite Harmonisierung der Test- und Ratingverfahren sein.
The PDB, BASt and Opel conducted two test series to evaluate possible effects on the results obtained using the EEVC WG17 Lower Legform Impactor as a test tool for the assessment of pedestrian safety. The reproducibility and repeatability of the test results were assessed using six legform impactors while keeping the test parameters constant. In the second series one impactor was used and the test parameters were varied to assess the effects on the readings of the legform. The test parameters were velocity, temperature, relative humidity, the point of first contact regarding the deviation in z-direction and the deviations of the pitch, roll and yaw angle. The tests were performed using an inverse setup, i.e. the legform was hit by a guided linear impactor equipped with a honeycomb deformation element. This setup was chosen to be able to vary each single parameter while avoiding variations of the other test parameters at the same time. The test parameters were varied stronger than allowed in regulatory use in order to determine possible dependencies between the parameters and the readings which were acceleration, bending angle and shear displacement.
Die Beurteilung der technischen und unfallrelevanten Eigenschaften der beiden Scheibenarten zeigt, dass die VSG-Scheibe gegenüber der ESG-Scheibe hinsichtlich der Verletzungs- und Unfallgefahr zwar überwiegend Vorteile aufweist; diese Vorteile sind jedoch vor allem vor dem Hintergrund steigender Gurtanlegequoten nicht als so entscheidend anzusehen, dass daraus die Begründung für ein Verbot der ESG-Scheibe abzuleiten wäre. Diese Feststellung wird insbesondere auch gestützt durch eine Nutzen-Kosten-Betrachtung, die zeigt, dass aus gesamtwirtschaftlicher Sicht bei einem generellen Ersatz der ESG-Scheibe durch die teurere VSG-Scheibe bei günstigen Annahmen der Nutzen unter den Kosten liegen würde.
Accident analysis
(2014)
For the assessment of vehicle safety in frontal collisions compatibility (which consists of self and partner protection) between opponents is crucial. Although compatibility has been analysed worldwide for years, no final assessment approach has been defined to date. Taking into account the European Enhanced Vehicle safety Committee (EEVC) compatibility and frontal impact working group (WG15) and the EC funded FP5 VC-COMPAT project activities, two test approaches have been identified as the most promising candidates for the assessment of compatibility. Both are composed of an off-set and a full overlap test procedure. In addition another procedure (a test with a moving deformable barrier) is getting more attention in today- research programmes. The overall objective of the FIMCAR project is to complete the development of the candidate test procedures and propose a set of test procedures suitable for regulatory application to assess and control a vehicle- frontal impact and compatibility crash safety. In addition an associated cost benefit analysis should be performed. The specific objectives of the work reported in this deliverable were: - Determine if previously identified compatibility issues are still relevant in current vehicle fleet: Structural interaction, Frontal force matching, Compartment strength in particular for light cars. - Determine nature of injuries and injury mechanisms: Body regions injured o Injury mechanism: Contact with intrusion, Contact, Deceleration / restraint induced. The main data sources for this report were the CCIS and Stats 19 databases from Great Britain and the GIDAS database from Germany. The different sampling and reporting schemes for the detailed databases (CCIS & GIDAS) sometimes do not allow for direct comparisons of the results. However the databases are complementary " CCIS captures more severe collisions highlighting structure and injury issues while GIDAS provides detailed data for a broader range of crash severities. The following results represent the critical points for further development of test procedures in FIMCAR.
The objectives of the FIMCAR (Frontal Impact and Compatibility Assessment Research) project are to answer the remaining open questions identified in earlier projects (such as understanding of the advantages and disadvantages of force based metrics and barrier deformation based metrics, confirmation of specific compatibility issues such as structural interaction, investigation of force matching) and to finalise the frontal impact test procedures required to assess compatibility. Research strategies and priorities were based on earlier research programs and the FIMCAR accident data analysis. The identified real world safety issues were used to develop a list of compatibility characteristics which were then prioritised within the consortium. This list was the basis for evaluating the different test candidates. This analysis resulted in the combination of the Full Width Deformable Barrier test (FWDB) with compatibility metrics and the existing Offset Deformable Barrier (ODB) as described in UN-ECE Regulation 94 with additional cabin integrity requirement as being proposed as the FIMCAR assessment approach. The proposed frontal impact assessment approach addresses many of the issues identified by the FIMCAR consortium but not all frontal impact and compatibility issues could be addressed.
The objective of this deliverable is to describe the expected influence of the candidate test procedures developed in FIMCAR for frontal impact on other impact types. The other impact types of primary interest are front-to-side impacts, collisions with road restraint systems (e.g. guardrails), and heavy goods vehicle impacts. These collision types were chosen as they involve structures that can be adapted to improve safety. Collisions with vulnerable road users (VRU) were not explicitly investigated in FIMCAR. It is expected that the vehicle structures of interest in FIMCAR can be designed into a VRU friendly shell. Information used for this deliverable comes from simulations and car-to-car crash tests conducted in FIMCAR or review of previous research. Three test configurations (full width, offset, and moving deformable barriers) were the input to the FIMCAR selection process. There are three different types of offset tests and two different full width tests. During the project test procedures could be divided into three groups that provide different influences or outcomes on vehicle designs: 1. The ODB barrier provides a method to assess part of the vehicles energy absorption capabilities and compartment test in one test. 2. The FWRB and FWDB have similar capabilities to control structural alignment, further assess energy absorption capabilities, and promote the improvements in the occupant restraint system for high deceleration impacts. 3. The PDB and MPDB can be used to promote better load spreading in the vehicle structures, in addition to assessing energy absorption and occupant compartment strength in an offset configuration. The consortium selected the ODB and FWDB as the two best candidates for short term application in international rulemaking. The review of how all candidates would affect vehicle performance in other impacts (beside front-to-front vehicle or frontal impacts with fixed obstacles) however is reported in this deliverable to support the benefit analysis reported in FIMCAR. The grouping presented above is used to discuss all five test candidates using similarities between certain tests and thereby simplify the discussion.
At the 2005 ESV conference, the International Harmonisation of Research Activities (IHRA) side impact working group proposed a 4 part draft test procedure, to form the basis of harmonisation of regulation world-wide and to help advances in car occupant protection. This paper presents the work performed by a European Commission 6th framework project, called APROSYS, an further development and evaluation of the proposed procedure from a European perspective. The 4 parts of the proposed procedure are: - A Mobile Deformable Barrier test; - An oblique Pole side impact test; - Interior headform tests; - Side Out of Position (OOP) tests. Full scale test and modelling work to develop the Advanced European Mobile Deformable Barrier (AE-MDB) further is described, resulting in a recommendation to revise the barrier face to include a bumper beam element. An evaluation of oblique and perpendicular pole tests was made from tests and numerical simulations using ES-2 and WorldSID 50th percentile dummies. It was concluded that an oblique pole test is feasible but that a perpendicular test would be preferable for Europe. The interior headform test protocol was evaluated to assess its repeatability and reproducibility and to solve issues such as the head impact angle and limitation zones. Recommendations for updates to the test protocol are made. Out-of-position (OOP) tests applicable for the European situation were performed, which included additional tests with Child Restraint Systems (CRS) which use is mandatory in Europe. It was concluded that the proposed IHRA OOP tests do cover the worst case situations, but the current test protocol is not ready for regulatory use.
The use of proper child restraint systems (CRS) is mandatory for children travelling in cars in most countries of the world. The analysis of the quantity of restrained children shows that more than 90% of the children in Germany are restrained. Looking at the quality of the protection, a large discrepancy between restrained and well protected children can be seen. Two out of three children in Germany are not properly restrained. In addition, considerable difference exists with respect to the technical performance of CRS. For that reason investigations and optimisations on two different topics are necessary: The technical improvement of CRS and the ease of use of CRS. Consideration of the knowledge gained by the comparison of different CRS in crash tests would lead to some improvements of the CRS. But improvement of child safety is not only a technical issue. People should use CRS in the correct way. Misuse and incorrect handling could lead to less safety than correct usage of a poor CRS. For that reason new technical issues are necessary to improve the child safety AND the ease of use. Only the combination of both parts can significantly increase child safety. For the assessment of the safety level of common CRS, frontal and lateral sled tests simulating different severity levels were conducted comparing pairs of CRS which were felt to be good and CRS which were felt to be poor. The safety of some CRS is currently at a high level. All well known products were not damaged in the performed tests. The performance of non-branded CRS was mostly worse than that of the well known products. Although the branded child restraint systems already show a high safety level it is still possible to further improve their technical performance as demonstrated with a baby shell and a harness type CRS.
A flexible pedestrian legform impactor (FlexPLI) has been evaluated by a Technical Evaluation Group (Flex-TEG) of the Working Party on Passive Safety (GRSP) of the United Nations Economic Commission for Europe (UN-ECE). It will be implemented within phase 2 of the global technical regulation (GTR 9) as well as within a new ECE regulation on pedestrian safety as a test tool for the assessment of lower extremity injuries in lateral vehicle-to-pedestrian accidents (UN-ECE 2010-1, 2010-2 and 2010-3). Due to its biofidelic properties in the knee and tibia section, the FlexPLI is found to having an improved knee and tibia injury assessment ability when being compared to the current legislative test tool, the lower legform impactor developed by the Pedestrian Safety Working Group of the European Enhanced Vehicle-safety Committee (EEVC WG 17). However, due to a lack of biofidelity in terms of kinematics and loadings in the femur part of the FlexPLI, an appropriate assessment of femur injuries is still outstanding. The study described in this paper is aimed to close this gap. Impactor tests with the FlexPLI at different impact heights on three vehicle frontends with Sedan, SUV and FFV shape are performed and compared to tests with a modified FlexPLI with upper body mass. Full scale validation tests using a modified crash test dummy with attached FlexPLI that are carried out for the first time prove the more humanlike responses of the femur section with applied upper body mass. Apart from that they also show that the impact conditions described in the current technical provisions for tests with the FlexPLI don"t necessarily compensate the missing torso mass in terms of knee and tibia loadings either. Therefore it can be concluded that an applied upper body mass will contribute to a more biofidelic overall behavior of the legform and subsequently an improved injury assessment ability of all lower extremity injuries addressed by the FlexPLI. Nevertheless, the validity of the original as well as the modified legform for tests against vehicles with extraordinary high bumpers as well as flat front vehicles still needs to be evaluated in detail. A first clue is given by the application of an additional accelerometer to the legform.
A flexible pedestrian legform impactor (FlexPLI) with biofidelic characteristics is aimed to be implemented within global legislation on pedestrian protection. Therefore, it is being evaluated by a technical evaluation group (Flex-TEG) of GRSP with respect to its biofidelity, robustness, durability, usability and protection level (Zander, 2008). Previous studies at the Federal Highway Research Institute (BASt) and other laboratories already showed good progress concerning the general development, but also the need for further improvement and further research in various areas. An overview is provided of the different levels of development and all kinds of evaluation activities of the Flex-TEG, starting with the Polar II full scale pedestrian dummy as its origin and ending up with the latest legform impactor built level GTR that is expected to be finalized by the end of the year 2009. Using the latest built levels as a basis, gaps are revealed that should be closed by future developments, like the usage of an upper body mass (UBM), the validation of the femur loads, injury risk functions for the cruciate knee ligaments and an appropriate certification method. A recent study on an additional upper body mass being applied for the first time to the Flex-GT is used as means of validation of recently proposed modified impact conditions. Therefore, two test series on a modern vehicle front using an impactor with and without upper body mass are compared. A test series with the Flex-GTR will be used to study both the comparability of the impact behavior of the GT and GTR built level as well as the consistency of test results. Recommendations for implementation within legislation on pedestrian protection are made.
A legform impactor with biofidelic characteristics (FlexPLI) which is being developed by the Japanese Automobile Research Institute (JARI) is being considered as a test tool for legislation within a proposed Global Technical Regulation on pedestrian protection (UNECE, 2006) and therefore being evaluated by the Technical Evaluation Group (TEG) of GRSP. In previous built levels it already showed good test results on real cars as well as under idealised test conditions but also revealed further need for improvement. A research study at the Federal Highway Research Institute (BASt) deals with the question on how leg injury risks of modern car fronts can be revealed, reflected and assessed by the FlexPLI and how the impactor can be used and implemented as a legislative instrument for the type approval of cars according to current and future legislations on pedestrian protection. The latest impactor built level (GTα ) is being evaluated by a general review and assessment of the certification procedure, the knee joint biofidelity and the currently proposed injury criteria. Furthermore, the usability, robustness and durability as a test tool for legislation is examined and an assessment of leg injuries is made by a series of tests with the FlexPLI on real cars with modern car front shapes as well as under idealised test conditions. Finally, a comparison is made between the FlexPLI and the current european legislation tool, the legform impactor according to EEVC WG 17.
Test and assessment procedures for passive pedestrian protection based on developments by the European Enhanced Vehicle-safety Committee (EEVC) have been introduced in world-wide regulations and consumer test programmes, with considerable harmonization between these programmes. Nevertheless, latest accident investigations reveal a stagnation of pedestrian fatality numbers on European roads running the risk of not meeting the European Union- goal of halving the number of road fatalities by the year 2020. The branch of external road user safety within the EC-funded research project SENIORS under the HORIZON 2020 framework programme focuses on investigating the benefit of modifications to pedestrian test and assessment procedures and their impactors for vulnerable road users with focus on the elderly. Injury patterns of pedestrians and cyclists derived from the German In-Depth Accident Study (GIDAS) show a trend of AIS 2+ and AIS 3+ injuries getting more relevant for the thorax region in crashes with newer cars (Wisch et al., 2017), while maintaining the relevance for head and lower extremities. Several crash databases from Europe such as GIDAS and the Swedish Traffic Accident Data Acquisition (STRADA) also show that head, thorax and lower extremities are the key affected body regions not only for the average population but in particular for the elderly. Therefore, the SENIORS project is focusing on an improvement of currently available impactors and procedures in terms of biofidelity and injury assessment ability towards a better protection of the affected body regions, incorporating previous results from FP 6 project APROSYS and subsequent studies carried out by BASt. The paper describes the overall methodology to develop revised FE impactor models. Matched human body model and impactor simulations against generic test rigs provide transfer functions that will be used for the derivation of impactor criteria from human injury risk functions for the affected body regions. In a later step, the refined impactors will be validated by simulations against actual vehicle front-ends. Prototyping and adaptation of test and assessment procedures as well as an impact assessment will conclude the work of the project at the final stage. The work will contribute to an improved protection of vulnerable road users focusing on the elderly. The use of advanced human body models to develop applicable assessment criteria for the revised impactors is intended to cope with the paucity of actual biomechanical data focusing on elderly pedestrians. In order to achieve optimized results in the future, the improved test methods need to be implemented within an integrated approach, combining active with passive safety measures. In order to address the developments in road accidents and injury patterns of vulnerable road users, established test and assessment procedures need to be continuously verified and, where needed, to be revised. The demographic change as well as changes in the vehicle fleet, leading to a variation of accident scenarios, injury frequencies and injury patterns of vulnerable road users are addressed by the work provided by the SENIORS project, introducing updated impactors for pedestrian test and assessment procedures.
A biofidelic flexible pedestrian legform impactor (FlexPLI) has been developed from the year 2000 onwards and evaluated by a technical evaluation group (Flex-TEG) of UN-ECE GRSP. A recently established UN-ECE GRSP Informal Group on GTR9 Phase 2 is aiming at introducing the FlexPLI within world-wide regulations on pedestrian safety (Phase 2 of GTR No. 9 as well as the new UN regulation 127 on pedestrian safety) as a test tool for the assessment of lower extremity injuries in lateral vehicle-to-pedestrian accidents. Besides, the FlexPLI has already been introduced within JNCAP and is on the Euro NCAP roadmap for 2014. Despite of the biofidelic properties in the knee and tibia sections, several open issues related to the FlexPLI, like the estimation of the cost benefit, the feasibility of vehicle compliance with the threshold values, the robustness of the impactor and of the test results, the comparability between prototype and production level and the finalization of certification corridors still needed to be solved. Furthermore, discussions with stakeholders about a harmonized lower legform to bumper test area are still going on. This paper describes several studies carried out by the Federal Highway Research Institute (BASt) regarding the benefit due to the introduction of the FlexPLI within legislation for type approval, the robustness of test results, the establishment of new assembly certification corridors and a proposal for a harmonized legform to bumper test area. Furthermore, a report on vehicle tests that previously had been carried out with three prototype legforms and were now being repeated using legforms with serial production status, is given. Finally, the paper gives a status report on the ongoing simulation and testing activities with respect to the development and evaluation of an improved test procedure with upper body mass for assessing pedestrian femur injuries.