91 Fahrzeugkonstruktion
Die UNECE Regelung R58 regelt die Beschaffenheit und die Installation von Heckunterfahrschutzsystemen an schweren Güterkraftfahrzeugen, deren Ziel die Verbesserung der Kompabilität zwischen Pkw-Frontstrukturen und Lkw-Hecks ist. Dennoch verunglücken laut amtlicher Unfallstatistik allein in Deutschland rund 30 Pkw-Insassen in Heckauffahrunfällen auf Lkw tödlich, da diese Vorrichtungen hinsichtlich Einbauhöhe und Steifigkeit den Anforderungen des realen Unfallgeschehens nicht genügen. Das Ziel dieser Studie ist eine quantitative Abschätzung der möglichen Reduzierung der Verletzungsschwere mit Hilfe eines statistischen Modells, die durch eine Anpassung der geltenden Bestimmungen und die damit verbundenen technischen Veränderungen des bereits vorgeschriebenen Heckunterfahrschutzes zu erreichen wäre. In einer Nutzen-Kosten-Analyse wird die Wirtschaftlichkeit dieser Modifizierungen mit einem idealen Notbremsassistenten verglichen. Die Untersuchung orientiert sich dabei an den aktuell in der UN-ECE WP29/GRSG in Genf diskutierten Vorschlägen zur Anpassung der ECE-R58. Das verwendete ordinale Probit-Modell stellt einen Zusammenhang zwischen der Verletzungsschwere im auffahrenden PKW und erklärenden Größen her, in diesem Fall der kinetischen Energie des unterfahrenden Pkws und der strukturellen lnteraktion zwischen Lkw-Heck und Pkw-Front. Diese Maßnahmen könnten demnach 53 - 78% der Getöteten sowie 27 - 49% der Schwerverletzten bei diesen Unfallkonstellationen reduzieren, was pro Jahr 20 Getöteten und 95 Schwerverletzten entsprechen würde. Somit würde eine Modifikation einer bestehenden passiven Schutzmaßnahme an jährlich 100.000 neuzugelassenen Lkw und Anhängern bereits 20 Getötete adressieren. Im Vergleich dazu müssten jährlich 3 Millionen Pkw mit zusätzlicher Sensorik und Aktuatorik für einen idealen Notbremsassistenten ausgestattet werden, um im Idealfall alle Heckauffahrunfälle von Pkw auf andere Pkw oder Lkw und damit 53 Getötete zu vermeiden. Daher fällt auch das Nutzen-Kosten-Verhältnis deutlich zugunsten des verbesserten Heckunterfahrschutzes aus.
EEVC Status report
(2001)
Despite the steadily declining number of pedestrian fatalities and injuries in most European countries during recent decades, pedestrian protection is still of great importance in the European Union as well as in Germany. This is because they still constitute a large proportion of road user casualties and are more likely to suffer serious and fatal injuries than most other road users. In 1999 only car occupants suffered more fatal injuries than pedestrians in Germany. In December 1998, EEVC WG 17 completed their review and updating of the EEVC WG 10 pedestrian test procedure that made it possible to evaluate the protection afforded to pedestrians by the front of passenger cars in an accident. Within the scope of this procedure, four different impactors are used representing those parts of the body which are injured very often and/or very seriously in vehicle-pedestrian-collisions. In a project executed by IKA and BASt, a small family car was tested according to the EEVC WG 17 test procedure. Afterwards modifications to the car were carried out in order to improve the pedestrian protection provided by the vehicle design. There were certain restrictions placed on the level of modifications undertaken, e.g. only minor modifications to vehicle styling and to the vehicle structures, which provide passenger protection. The redesigned vehicle was tested again using the WG 17 test procedure. The test results of the modified vehicle were compared with those of the standard vehicle and evaluated. The results show that considered measures for pedestrian protection in many areas of the vehicle front structure and the use of innovative techniques can lead to a significant reduction of the loads of pedestrians at an acceptable expense.
EEVC Working Group 15 (Compatibility Between Passenger Cars) has carried out research for several years thanks to collaborative project funded by the E.C. and also by exchanging results of projects funded by national programmes. The main collaborative activity of the EEVC WG15 for the last four years was a research project partly funded by the European Commission, where the group made the first attempt to investigate compatibility between passenger cars in a comprehensive research program. Accident, crash test, and mathematical modelling data were analysed. The main result was that structural incompatibilities were frequently found and identified as the main source of incompatibility problems but were not easy to quantify. Unfortunately as little vehicle information other than mass is recorded in most accident databases, most analyses have only been able to show the effect of mass or mass ratio. Common ideas to improve compatibility have been reached by this group and from discussion with other research groups. They will be investigated in the next phase, where research work will concentrate on the development of methods to assess compatibility of passenger cars. The main idea is that the prerequisite to improve crash compatibility between cars is to improve structural interaction. The most important issue is that improved compatibility must not compromise a vehicle- self protection. Test methods should lead to vehicles which show good structural interaction in car to car accidents. Test methods to prove good compatibility may be an adaptation of existing regulatory test procedures (offset deformable barrier test or full width test like in the USA) for frontal impact or may be new compatibility tests. Additional criteria, e.g. impact force distribution, and maximum vehicle deceleration or maximum vehicle impact force should result in compatible cars. Attempts will be made to estimate the benefit of a more compatible car fleet for the European Community.
The objective was to develop and validate a crash trolley (reference vehicle) equipped with a compartment and a full restraint system for driver and front seat passenger which can be used in full scale crash testing. Furthermore, the crash trolley should have a suspension to show rotation and nick effects similar to real vehicles. Within the development phase the reference vehicle was build based on a European family car. Special attention was needed to provide appropriate strength to the trolley and its suspension. The reference vehicle is equipped with a restraint system consisting of airbags, pedals, seats, dashboard, and windscreen. On the front of the vehicle different crash barriers can be installed to provide miscellaneous deceleration pulses. For the validation phase a series of low and high speed crash tests with HIII dummies were conducted and compared with full scale tests. For the comparison deceleration pulse, dummy numbers and vehicle movement were analyzed. Validation tests with velocities up to 60 km/h showed promising results. The compartment and the suspension systems stayed stable. Rotation effects were comparable with full scale car crash tests. The airbags and seat belt system worked reasonable. The acceleration pulse compared to an Euro NCAP test had a similar characteristic but was in general slightly lower. After the successful validation the reference vehicle is already in use in different studies in the field of vehicle safety research at BASt.
Topics of the status report are: Road accidents in Germany " Socio-economic costs due to road traffic accidents in Germany " Vehicle population and road performance " Electromobility " Alternative power train technologies: market penetration and consequences. The following research subjects are presented: Safety of electric vehicles " Driving dynamics of electric propelled vehicles " New requirements for the periodic technical inspection of electric and hybrid vehicles " Forward looking safety systems " Periodic roadworthiness tests " Cooperative systems: integration of existing systems " Safety related traffic information " Urban space: User oriented assistance systems and network management " Automated driving " Study on camera-monitor-systems " Freight transport " BioRID TEG, dummy harmonization " Frontal impact and compatibility " Child safety " FlexPLI " GIDAS: a blueprint for worldwide in-depth road accident investigations " Druid: Driving under the influence of drugs, alcohol and medicines " Smoke and toxicity in bus fires.
Proposal for a test procedure of assistance systems regarding preventive pedestrian protection
(2011)
This paper is showing a proposal for a test procedure regarding preventive pedestrian protection based on accident analysis. Over the past years pedestrian protection has become an increasing importance also during the development phase of new vehicles. After a phase of focusing on secondary safety, there are current activities to detect a possible collision by assistance systems. Such systems have the task to inform the driver and/or automatically activate the brakes. How practical is such a system? In which kind of traffic situations will it work? How is it possible to check the effectiveness of such a system? To test the effectiveness, currently there are no generally approved identifiable procedures. It is reasonable that such a test should be based on real accidents. The test procedure should be designed to test all systems, independent of the system- working principle. The vFSS group (advanced Forward-looking Safety Systems) was founded to develop a proposal for a technology independent test procedure, which reflects the real accident situation. This contribution is showing the results of vFSS. The developed test procedure focuses on accidents between passenger cars and pedestrians. The results are based on analysis results of in-depth databases of GIDAS, German insurers and DEKRA and added by analysis of national and international statistics. The in-depth analysis includes many pre-crash situations with several influencing factors. The factors are e. g. speed of the car, speed of the pedestrian, moving direction and a possible obscuration of the pedestrian by an object. The results comprise also the different situations of adults and children. Furthermore, they include details regarding influence of the lighting conditions (daylight or night) especially with respect to the accident consequences. In fact, more accidents happen at daylight, but fatal accidents are more often at night. A clustering of parameter combinations was found which represents typical accident scenarios. There are six typical accident scenarios which were merged in four test scenarios. The test scenarios are varying the starting position of the pedestrian, the pedestrian size (adult or child) and the speed of the pedestrian, whereas the speed of the car will not be varied. To ensure the independency from used sensing technologies it is necessary to use a suitable dummy. For example, if sensors are based on infrared, the dummy should emit the temperature of a human being. The test procedure will identify the collision speed as the key parameter for assessing the effectiveness of the tested system. The collision speed is defined as the reduction between initial test speed of the car and impact speed. The assessment of the speed reduction value regarding the safety benefit, however, will be part of a separate procedure.
New vehicle types are extensively tested to check almost all factors that influence ride and handling. With reference to the Association of German Car Tuners" (VDAT e.V.) valuations, approximately 10% of all cars in Germany are being modified by their owners. 28 % of those modifications" sales are divergent wheel-tire combinations, 13 % are tuning measures on the chassis suspension or wheel spacers. In almost all cases the singular modifications present a general permission for specific vehicles they have been tested in. Combined tuning measures, however, are often checked by just one inspector, following a procedure of mostly subjective assessment criteria. Today, critical attributes are only being observed, in case a vehicle is involved in an accident and the modifications are identified as crash causal factors or as a cofactor on the development of a crash. For the first time, a field study allows a survey of safety affecting chassis modifications. The test layout has to comply with some basic conditions. Different vehicle concepts with a wide margin of modifications are required to get a high transferability of the results. A total amount of more than 150 tested vehicles serves the same purpose. The tests are limited concerning the installation time of measurement techniques and the requirement that no damage, defilement or immoderate wear of the vehicles are accepted by their owners. Due to such factors as well as the driver Ìs acceptance, the vehicles are controlled by its owners instead of robots or test drivers. For keeping down the driver- influence, the lane has narrow boundaries and the driver has to drive in strictly adherence to the given instructions. After gathering all modifications, as well as static and kinematic parameters like the toe and camber angle, dynamic testing of predominantly lateral dynamics is conducted. Besides standardized tests like the ISO 3888-2 (Obstacle Avoidance) or the ISO 14512 (Braking on Surfaces with Split Coefficient of Friction), to test the influence of modified kingpin offsets caused by wheel spacers, some deviant tests are conducted. Those are required due to the demand of objective test results for road tests with vertical induced stimulation of the chassis suspension. Hence, new tests on corner braking with and without vertical stimulation have been developed. The interpretation of data includes thresholds, e.g. the maximum entrance velocity without hitting cones, on the one hand, and the analysis of characteristics of data concerning time and frequency range, "1-second values" and peak response times on the other hand. Besides the thresholds as indicators for the achievable velocities, which are mainly affected by friction coefficients, the vehicle reaction in the course of time characterizes the vehicle reaction in the threshold range and consequently the operational demands on the driver. The field study has started and promises the first long-range analysis of chassis modifications. The results offer a basis for hypothesis and resultant further test layouts for oncoming studies of the identified critical tuning measures.
Topics of this report are: Road accidents in Germany - Socio-economic costs due to road traffic accidents - Vehicle population and road performance " Automotive IT " Electromobility. The following research subjects are presented: Safety of electric vehicles - Forward looking safety systems - Cooperative systems - Safety related traffic information - Freight transport: Action plan freight transport and trial with longer trucks - Lane departure warning systems and Advanced emergency braking systems (AEBS) for heavy duty vehicles - Dummy harmonization " Compatibility - Child safety - Virtual testing - Driving under the influence of drugs, alcohol and medicines - Fire safety of buses - Milled shoulder rumble strips - Conspicuity of powered-two-wheelers - Automatically dipped high beam and rear view mirrors.
For the assessment of vehicle safety in frontal collisions, the crash compatibility between the colliding vehicles is crucial. Compatibility compromises both the self protection and the partner protection properties of vehicles. For the accident data analysis, the CCIS (GB) and GIDAS (DE) in-depth data bases were used. Selection criteria were frontal car accidents with car in compliance with ECE R94. For this study belted adult occupants in the front seats sustaining MAIS 2+ injuries were studied. Following this analysis FIMCAR concluded that the following compatibility issues are relevant: - Poor structural interaction (especially low overlap and over/underriding) - Compartment strength - Frontal force mismatch with lower priority than poor structural interaction In addition injuries arising from the acceleration loading of the occupant are present in a significant portion of frontal crashes. Based on the findings of the accident analysis the aims that shall be addressed by the proposed assessment approach were defined and priorities were allocated to them. The aims and priorities shall help to decide on suitable test procedures and appropriate metrics. In general it is anticipated that a full overlap and off-set test procedure is the most appropriate set of tests to assess a vehicle- frontal impact self and partner protection.