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The use of proper child restraint systems (CRS) is mandatory for children travelling in cars in most countries of the world. The analysis of the quantity of restrained children shows that more than 90% of the children in Germany are restrained. Looking at the quality of the protection, a large discrepancy between restrained and well protected children can be seen. Two out of three children in Germany are not properly restrained. In addition, considerable difference exists with respect to the technical performance of CRS. For that reason investigations and optimisations on two different topics are necessary: The technical improvement of CRS and the ease of use of CRS. Consideration of the knowledge gained by the comparison of different CRS in crash tests would lead to some improvements of the CRS. But improvement of child safety is not only a technical issue. People should use CRS in the correct way. Misuse and incorrect handling could lead to less safety than correct usage of a poor CRS. For that reason new technical issues are necessary to improve the child safety AND the ease of use. Only the combination of both parts can significantly increase child safety. For the assessment of the safety level of common CRS, frontal and lateral sled tests simulating different severity levels were conducted comparing pairs of CRS which were felt to be good and CRS which were felt to be poor. The safety of some CRS is currently at a high level. All well known products were not damaged in the performed tests. The performance of non-branded CRS was mostly worse than that of the well known products. Although the branded child restraint systems already show a high safety level it is still possible to further improve their technical performance as demonstrated with a baby shell and a harness type CRS.
A legform impactor with biofidelic characteristics (FlexPLI) which is being developed by the Japanese Automobile Research Institute (JARI) is being considered as a test tool for legislation within a proposed Global Technical Regulation on pedestrian protection (UNECE, 2006) and therefore being evaluated by the Technical Evaluation Group (TEG) of GRSP. In previous built levels it already showed good test results on real cars as well as under idealised test conditions but also revealed further need for improvement. A research study at the Federal Highway Research Institute (BASt) deals with the question on how leg injury risks of modern car fronts can be revealed, reflected and assessed by the FlexPLI and how the impactor can be used and implemented as a legislative instrument for the type approval of cars according to current and future legislations on pedestrian protection. The latest impactor built level (GTα ) is being evaluated by a general review and assessment of the certification procedure, the knee joint biofidelity and the currently proposed injury criteria. Furthermore, the usability, robustness and durability as a test tool for legislation is examined and an assessment of leg injuries is made by a series of tests with the FlexPLI on real cars with modern car front shapes as well as under idealised test conditions. Finally, a comparison is made between the FlexPLI and the current european legislation tool, the legform impactor according to EEVC WG 17.
Abstract: Für Kinder in Deutschland existiert im Pkw weiterhin ein höheres Risiko, im Straßenverkehr bei einem Unfall schwer verletzt oder getötet zu werden, als es für ungeschützte Verkehrsteilnehmer wie Fahrradfahrer oder Fußgänger besteht. Dies erscheint auf den ersten Blick nicht nachvollziehbar, da der Pkw und die vorgeschriebenen Kindersitze den Kindern eine hohe Sicherheit bieten müssten. Der vorliegende Projektbericht gibt Aufschluss über den aktuellen Stand der Sicherheit von Kindern im Pkw in Deutschland und zeigt Optimierungspotenzial auf. Die Schutzwirkung der Kindersitze hängt von mehreren Faktoren ab. Dabei stehen technische Aspekte, die hier detailliert untersucht wurden, im Vordergrund. Doch vor allem in den letzten Jahren zeigte sich immer wieder in Feldstudien, aber auch in der Unfallanalyse, dass Kinderschutzsysteme (KSS) oftmals nicht nach den Vorgaben installiert wurden. Wenn der Kindersitz und/oder das Kind nicht entsprechend der Bedienungsanleitung gesichert werden, kann sich das Schutzpotenzial der KSS reduzieren und gegen Null gehen. Im schlimmsten Fall stellt eine fehlerhafte Benutzung von KSS eine Gefahr sowohl für das Kind als auch für andere Pkw-Insassen dar. Die Unfallanalyse ergab keine Aussage darüber, ob verschiedene KSS-Modelle zu unterschiedlichen Verletzungsmustern führen, da die Unfallkonstellationen pro KSS-Modell zu verschieden waren. Des Weiteren wurde analysiert, inwieweit heutige Testverfahren mit diesen Konstellationen übereinstimmen. Das Ziel, mit wenigen Verfahren möglichst alle relevanten Unfälle abzubilden, wurde zum Teil ereicht. Zu viele Testverfahren mit unterschiedlichen Bewertungssystemen stellen heutzutage die Endverbraucher vor das Problem, dass nicht klar ist, welches KSS wirklich das beste ist. In der Realität hängt die Schutzwirkung zudem noch wesentlich von der KSS-Pkw-Kombination ab, die nur annähernd durch Versuche überprüft werden kann, da sich eine zu hohe Anzahl von Kombinationsmöglichkeiten ergibt. Anhand von mehr als 100 Versuchen wurde das Schutzpotenzial von verschiedenen aktuellen Kindersitzmodellen untersucht. Dabei wurden immer vermeintlich gute und schlechte KSS gegenübergestellt und unter gleichen Randbedingungen getestet. Ziel dieses Vorgehens war es, anhand der Messergebnisse Maßnahmen zu erkennen, die dem Schutz der Kinder dienlich sind. Zusammenfassend kann gesagt werden, dass prinzipiell für Kinder ein gutes Schutzniveau durch KSS besteht, was aber von KSS zu KSS verschieden sein kann. Die teureren KSS wiesen keine mechanische Zerstörung auf und überstanden alle Tests ohne ernsthafte Beschädigungen. Lediglich das oftmals als Dämpfungsmaterial eingesetzte Polystyrol nahm Energie auf und verformte sich wie vorgesehen plastisch. Bei den "Billig-Kindersitzen" ergab sich leider ein komplett anderes Bild. Sobald die Anforderungen über die der Gesetzgebung hinausgehen, ist immer weniger Schutz für die Kinder vorhanden. Besonders im Seitenaufprall offenbarten sich erhebliche Lücken in der Sicherheit. Dies reichte von mechanischem Versagen mancher Plastikteile bis hin zu konstruktiven Unzulänglichkeiten. Vor allem die Gurtführung muss deutlicher gekennzeichnet und mechanisch verstärkt werden. Trotz des hohen Schutzpotenzials einiger Kindersitze ist das Ende der Entwicklung noch nicht abzusehen. In allen Kindersitzklassen ist es prinzipiell möglich, die Belastungswerte weiter zu reduzieren. Dazu werden am Ende des Berichtes verschiedene Möglichkeiten aufgezeigt. Zum einen ist dies eine optimierte Babyschale, die durch eine Trägheitsbewegung gezielt Energie abbaut und das Baby in eine günstigere Position bringt, in der die Belastungen des Körpers reduziert sind. Zum anderen wird gezeigt, dass durch die feste Anbindung des KSS an den Pkw und die Reduzierung der Rotation um die Y-Achse die Belastungen für Kinder reduziert werden können. Größtes Entwicklungspotenzial bietet dabei das ISOFIX-System. Es ist bekannt, dass ISOFIX die Fehlbedienung des Kindersitzes und die Belastungen der Kinder deutlich reduzieren kann. Trotzdem ist die bisherige Marktdurchdringung von ISOFIX eher gering. Obwohl insgesamt ein positives Fazit gezogen werden kann, darf nicht aufgehört werden, die Kindersicherheit weiter zu verbessern. Denn nicht alle Kindersitze schützen heute gleich gut. Einige genügen lediglich den Gesetzesansprüchen und finden in vielen Fällen durch einen sehr geringen Verkaufspreis Zugang in die Pkw. Durch verschärfte Testbedingungen sollten diese Kindersitze abgeschafft und der Weg für neue und bessere Kinderschutzsysteme frei gemacht werden.
The off-set assessment procedure potentially contributes to the FIMCAR objectives to maintain the compartment strength and to assess load spreading in frontal collisions. Furthermore it provides the opportunity to assess the restraint system performance with different pulses if combined with a full-width assessment procedure in the frontal assessment approach. Originally it was expected that the PDB assessment procedure would be selected for the FIMCAR assessment approach. However, it was not possible to deliver a compatibility metric in time so that the current off-set procedure (ODB as used in UNECE R94) with some minor modifications was proposed for the FIMCAR Assessment Approach. Nevertheless the potential to assess load spreading, which appears not to be possible with any other assessed frontal impact assessment procedure was considered to be still high. Therefore the development work for the PDB assessment procedure did not stop with the decision not to select the PDB procedure. As a result of the decisions to use the current ODB and to further develop the PDB procedure, both are covered within this deliverable. The deliverable describes the off-set test procedure that will be recommended by FIMCAR consortium, this corresponds to the ODB test as it is specified in UN-ECE Regulation 94 (R94), i.e. EEVC deformable element with 40% overlap at a test speed of 56 km/h. In addition to the current R94 requirements, FIMCAR will recommend to introduce some structural requirements which will guarantee sufficiently strong occupant compartments by enforcing the stability of the forward occupant cell. With respect to the PDB assessment procedure a new metric, Digital Derivative in Y direction - DDY, was developed, described, analysed, and compared with other metrics. The DDY metric analyses the deformation gradients laterally across the PDB face. The more even the deformation, the lower the DDY values and the better the metric- result. In order analyse the different metrics, analysis of the existing PDB test results and the results of the performed simulation studies was performed. In addition, an assessment of artificial deformation profiles with the metrics took place. This analysis shows that there are still issues with the DDY metric but it appears that it is possible to solve them with future optimisations. For example the current metric assesses only the area within 60% of the half vehicle width. For vehicles that have the longitudinals further outboard, the metric is not effective. In addition to the metric development, practical issues of the PDB tests such as the definition of a scan procedure for the analysis of the deformation pattern including the validation of the scanning procedure by the analysis of 3 different scans at different locations of the same barrier were addressed. Furthermore the repeatability and reproducibility of the PDB was analysed. The barrier deformation readings seem to be sensitive with respect to the impact accuracy. In total, the deliverable is meant to define the FIMCAR off-set assessment procedure and to be a starting point for further development of the PDB assessment procedure.
Sowohl mit dem 3. Road Safety Action Programme der Europäischen Kommission als auch mit dem deutschen Verkehrssicherheitsprogramm werden die verkehrspolitischen Zielsetzungen zur Erhöhung der Verkehrssicherheit in Europa und Deutschland festgelegt. Hierbei muss die passive Fahrzeugsicherheit auch weiterhin eine bedeutende Rolle übernehmen. Es ist jedoch auch festzustellen, dass durch den zunehmenden Einsatz von Elektronik im Fahrzeug die klassischen Bereiche der aktiven und passiven Fahrzeugsicherheit mehr und mehr ineinander greifen. Der Fortschritt in der Elektronik ermöglicht eine Integration der Systeme der aktiven und passiven Sicherheit. Dadurch lässt sich die Fahrzeugsicherheit weiter steigern. Durch die Vernetzung der Systeme lassen sich sogar Kosten einsparen. Der europäische Regierungsausschuss EEVC (European Enhanced Vehicle-safety Committee), die Verbraucherschutzorganisation Euro NCAP (European New Car Assessment Programme) und die Europäische Kommission mit der eSafety Initiative haben diesen Trend erkannt und entsprechende Aktivitäten eingeleitet.
The objective of this deliverable is to describe the expected influence of the candidate test procedures developed in FIMCAR for frontal impact on other impact types. The other impact types of primary interest are front-to-side impacts, collisions with road restraint systems (e.g. guardrails), and heavy goods vehicle impacts. These collision types were chosen as they involve structures that can be adapted to improve safety. Collisions with vulnerable road users (VRU) were not explicitly investigated in FIMCAR. It is expected that the vehicle structures of interest in FIMCAR can be designed into a VRU friendly shell. Information used for this deliverable comes from simulations and car-to-car crash tests conducted in FIMCAR or review of previous research. Three test configurations (full width, offset, and moving deformable barriers) were the input to the FIMCAR selection process. There are three different types of offset tests and two different full width tests. During the project test procedures could be divided into three groups that provide different influences or outcomes on vehicle designs: 1. The ODB barrier provides a method to assess part of the vehicles energy absorption capabilities and compartment test in one test. 2. The FWRB and FWDB have similar capabilities to control structural alignment, further assess energy absorption capabilities, and promote the improvements in the occupant restraint system for high deceleration impacts. 3. The PDB and MPDB can be used to promote better load spreading in the vehicle structures, in addition to assessing energy absorption and occupant compartment strength in an offset configuration. The consortium selected the ODB and FWDB as the two best candidates for short term application in international rulemaking. The review of how all candidates would affect vehicle performance in other impacts (beside front-to-front vehicle or frontal impacts with fixed obstacles) however is reported in this deliverable to support the benefit analysis reported in FIMCAR. The grouping presented above is used to discuss all five test candidates using similarities between certain tests and thereby simplify the discussion.
This paper provides an overview of the research work of the European Enhanced Vehicle-safety Committee (EEVC) in the field of crash compatibility between passenger cars. Since July 1997 the EC Commission is partly funding the research work of EEVC. The running period of this project will be two years. The progress of five working packages of this research project is presented: Literature review, Accident analysis, Structural survey of cars, Crash testing, and Mathematical modelling. According to the planned time schedule the progress of research work is different for the five working packages.
Recent accident statistics from the German national database state bicyclists being the second endangered group of vulnerable road users besides pedestrians. With 399 fatalities, more than 14.000 seriously injured and more than 61.000 slightly injured persons on german roads in the year 2011, the group of bicyclists is ranked second of all road user groups (Statistisches Bundesamt, 2012). While the overall bicycle helmet usage frequency in Germany is very low, evidence is given that its usage leads to a significant reduction of severe head injuries. After an estimation of the benefit of bicycle helmet usage as well as an appropriate test procedure for bicyclists, this paper describes two different approaches for the improvement of bicyclist safety. While the first one is focusing on the assessment of the vehicle based protection potential for bicyclists, the second one is concentrating on the safety assessment of bicycle helmets. Within the first part of the study the possible revision of the existing pedestrian testing protocols is being examined, using in depth accident data, full scale simulation and hardware testing. Within the second part of the study, the results of tests according to supplemental test procedures for the safety assessment of bicycle helmets developed by the German Federal Highway Research Institute (BASt) are presented. An additional full scale test performed at reduced impact speed proves that measures of active vehicle safety as e.g. braking before the collision event do not necessarily always lead to a reduction of injury severity.
A flexible pedestrian legform impactor (FlexPLI) has been evaluated by a Technical Evaluation Group (Flex-TEG) of the Working Party on Passive Safety (GRSP) of the United Nations Economic Commission for Europe (UN-ECE). It will be implemented within phase 2 of the global technical regulation (GTR 9) as well as within a new ECE regulation on pedestrian safety as a test tool for the assessment of lower extremity injuries in lateral vehicle-to-pedestrian accidents (UN-ECE 2010-1, 2010-2 and 2010-3). Due to its biofidelic properties in the knee and tibia section, the FlexPLI is found to having an improved knee and tibia injury assessment ability when being compared to the current legislative test tool, the lower legform impactor developed by the Pedestrian Safety Working Group of the European Enhanced Vehicle-safety Committee (EEVC WG 17). However, due to a lack of biofidelity in terms of kinematics and loadings in the femur part of the FlexPLI, an appropriate assessment of femur injuries is still outstanding. The study described in this paper is aimed to close this gap. Impactor tests with the FlexPLI at different impact heights on three vehicle frontends with Sedan, SUV and FFV shape are performed and compared to tests with a modified FlexPLI with upper body mass. Full scale validation tests using a modified crash test dummy with attached FlexPLI that are carried out for the first time prove the more humanlike responses of the femur section with applied upper body mass. Apart from that they also show that the impact conditions described in the current technical provisions for tests with the FlexPLI don"t necessarily compensate the missing torso mass in terms of knee and tibia loadings either. Therefore it can be concluded that an applied upper body mass will contribute to a more biofidelic overall behavior of the legform and subsequently an improved injury assessment ability of all lower extremity injuries addressed by the FlexPLI. Nevertheless, the validity of the original as well as the modified legform for tests against vehicles with extraordinary high bumpers as well as flat front vehicles still needs to be evaluated in detail. A first clue is given by the application of an additional accelerometer to the legform.
Rollovers continue to be a major source of heavy truck fatalities when compared to other accident modes. Real world rollover accidents are analyzed and two distinct damage patterns are identified. Damage to heavy truck roofs can occur from lateral loading that transitions to vertical roof loading as the vehicle rolls onto its side and then over onto its roof. A second load path can occur when the vehicle has rolled onto its side and furrows into the ground generating large longitudinal friction forces between the roof and ground. A review of the previous literature and various test methodologies are presented. A sled impact test methodology is presented which allows for structural assessment of a heavy truck cab's crashworthiness in both of these loading environments. Two test series are presented using the sled impact test methodology in order to analyze real world truck rollovers using varying impact platen and contact angles. The structural deformation and failure patterns were found to be consistent with damage seen in real world accident vehicles. In each case, a second equivalent truck cab was then reinforced and tested under similar conditions to evaluate the energy management and crush resistance of a stronger cab structure. These structural reinforcements demonstrated a substantial reduction in roof crush and protected the survival space of the occupant compartment. The sled impact test procedure is an effective method for testing the structural performance of a heavy truck cab in a variety of loading scenarios comparable to real world accidents and ascertaining the load and energy load levels in these accident modes.