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During the last 5 years, the number of cars fitted with side airbags has dramatically increased. They are now standard equipment, even on many smaller cars or less luxurious vehicles. While some side airbags offer thoracic protection alone, there are those that combine thoracic and head protection (of which most deploy from the seat). Other systems employ separate airbags for head and thorax protection, which are designed to be effective noticeably in a crash against a pole. This paper proposes an evaluation of the effectiveness of side airbags in preventing thoracic injuries to passenger car occupants involved in side crashes. First, the target population (who can take benefit of side airbag deployment and in what circumstances) is defined. Side airbags can be especially effective in cases of impacts on the door with intrusion at a certain impact speed. Then, an example case of a side impact with side airbag deployment is given were side airbag deployment is thought to have had a positive effect on injury outcome. A further case is presented where the impact configuration is likely to have reduced the effect of side airbag deployment on injury outcome. Finally, the estimation of side airbag effectiveness (in terms of additional occupant protection brought exclusively by the airbag) is proposed by comparing injury risk sustained by occupants in (more or less) similar cars (fitted or non fitted with airbags) because, during these years, car structure, and side airbag conception have considerably evolved. In-depth accident data from France, the UK and Germany has been collected. Out of 2,035 side impact accident cases available in the databases, we selected 435 occupants of passenger cars (built from 1998 onwards) involved in an injury accident between year 1998 and year 2004 for EES (Energy Equivalent Speed) values between 20km/h and 50km/h. The occupants, belted or not, were sat on the struck side, whatever the obstacle and type of accidents (intersection, loss of control, etc.). For multiple impact crashes, the side impact is assumed to be the more severe one. Passenger cars were fitted with (96) or without (339) side airbags. Most of the potential risk explanatory variables were correctly and reliably reported in the databases (velocity " impact zone " impact angle " occupant characteristics, etc.). The analysis compared injury risks for different levels of EES and different types of side airbags. A logistic regression model was also computed with injury variables (such as thoracic AIS 2+ or AIS 3+) as the dependant variable and other variables (including airbag type and EES) as explanatory injury risk factors. Results revealed statistically non-significant reductions in thoracic AIS 2+ and AIS 3+ injury risk in side airbag equipped cars in the impact violence range selected (odds ratio between 0.84 and 0.98 depending on types of airbags). The results are discussed. The non-significance is assumed to be due to a low number of cases. Statistical analysis for head injuries was not possible due to the low number of accident cases with passenger cars fitted with head airbags in the databases. Moreover, the discrepancies between the data coming from different countries (especially calculation of EES) might have introduced instability in the analysis.
Streuung von Schutzkriterien in kontrollierten Aufprallversuchen gegen die starre 30 Grad-Barriere
(1983)
Gegenstand der Arbeit ist die Ermittlung von Streubreiten von Fahrzeug- und Dummy-Messwerten in Aufprallversuchen bei Geschwindigkeiten von 50 km/h gegen eine starre 30-°-Barriere. Zu den fahrzeugseitigen Messwerten gehörten die Deformation der Frontstruktur, die maximale Fahrzeugverzögerung, die mittlere Fahrzeugverzögerung und Anforderungen der ECE-Regelung 33. Die gemessenen Standardabweichungen der Einzelwerte lagen mit zwei bis sieben Prozent deutlich unter zehn Prozent. Höhere Standardabweichungen der Messwerte wurden dann beobachtet, wenn Aufpralle nach den Mustern Kopf-Lenkrad (Fahrer), Brust-Lenkrad (Fahrer) und Knie-Armaturentafel (Fahrer und Beifahrer) nicht in allen Versuchen zu beobachten sind. Hohe Streubreiten für die Kopfbeschleunigung bzw. die Beschleunigung der Brust des Dummy auf dem Fahrersitz wurden dadurch verursacht, dass in einem Versuch eine unübliche Vorverlagerung des Dummys infolge mangelhafter Gurtwirkung mit nachfolgendem Brust-Lenkrad-Kontakt zu beobachten war.
Thoracic injury is one of the predominant types of severe injuries in frontal accidents. The assessment of the injury risk to the thorax in the current frontal impact test procedures is based on the uni-axial chest deflection measured in the dummy Hybrid III. Several studies have shown that criteria based on the linear chest potentiometer are not sensitive enough to distinguish between different restraint systems, and cannot indicate asymmetric chest loading, which has been shown to correlate to increased injury risk. Furthermore, the measurement is sensitive to belt position on the dummy chest. The objective of this study was to evaluate the optical multipoint chest deflection measurement system "RibEye" in frontal impact sled tests. Therefore the sensitivity of the RibEyesystem to different restraint system parameters was investigated. Furthermore, the issue of signal drop out at the 6 th rib was investigated in this study.A series of sled tests were conducted with the RibEye system in the Hybrid III 50%. The sled environment consisted of a rigid seat and a standard production three-point seat belt system. Rib deflections were recorded with the RibEye system and additionally with the standard chest potentiometer. The tests were carried out at crash pulses of two different velocities (30 km/h and 64 km/h). The tests were conducted with different belt routing to investigate the sensitivity of chest deflection measurements to belt position on the dummy chest. Furthermore, different restraint system parameters were investigated (force limiter level, with or without pretensioning) to evaluate if the RibEye measurements provide additional information to distinguish between restraint system configurations . The results showed that with the RibEye system it was possible to identify the effect of belt routing in more detail. The chest deflections measured with the standard chest potentiometer as well as the maximum deflection measured by RibEye allowed the distinction to be made between different force limiter levels. The RibEye system was also able to clearly show the asymmetric deflection of the rib cage due to belt loading. In some configurations, differences of more than 15 mm were observed between the left and side areas of the chest. Furthermore, the abdomen insert was identified as source of the problem of signal drop out at the 6th rib. Possible solutions are discussed. In conclusion, the RibEye system provided valuable additional information regarding the assessment of restraint systems. It has the potential to enable the evaluation of thoracic injury risk due to asymmetric loading. Further investigations with the RibEye should be extended to tests in a vehicle environment, which include a vehicle seat and other restraint system components such as an airbag.
In the EC FP6 Integrated Project Advanced Protection Systems, APROSYS, the first WorldSID small female prototype was developed and evaluated by BASt, FTSS, INRETS, TRL and UPM-INSIA during 2006 and 2007. Results were presented at the ESV 2007 conference (Been et al., 2007). With the prototype dummy scoring a biofidelity rating higher than 6.7 out of 10 according to ISO/TR9790, the results were very promising. Also opportunities for further development were identified by the evaluation group. A revised prototype, Revision1, was subsequently developed in the 2007-2008 period to address comments from the evaluation group. The Revision1 dummy includes changes in the half arms and the suit (anthropometry and arm biomechanics), the thorax and abdomen ribs and sternum (rib durability), the abdomen/lumbar area and the lower legs (mass distribution). Also a two-dimensional chest deflection measurement system was developed to measure deflection in both lateral and anterior-posterior direction to improve oblique thorax loading sensitivity. Two Revision1 prototype dummies have now been evaluated by FTSS, TRL, UPM-INSIA and BASt. The updated prototype dummies were subjected to an extensive matrix of biomechanical tests, such as full body pendulum tests and lateral sled impact tests as specified by Wayne State University, Heidelberg University and Medical College of Wisconsin. The results indicated a significant improvement of dummy biofidelity. The overall dummy biofidelity in the ISO rating system has significantly improved from 6.7 to 7.6 on a scale between 0-10. The small female WorldSID has now obtained the same biofidelity rating as the WorldSID mid size male dummy. Also repeatability improved with respect to the prototype. In conclusion the recommended updates were all executed and all successfully contributed in achieving improved performance of the dummy.
Thoracic injuries are one of the main causes of fatally and severely injured casualties in car crashes. Advances in restraint system technology and airbags may be needed to address this problem; however, the crash test dummies available today for studying these injuries have limitations that prevent them from being able to demonstrate the benefits of such innovations. THORAX-FP7 was a collaborative medium scale project under the European Seventh Framework. It focused on the mitigation and prevention of thoracic injuries through an improved understanding of the thoracic injury mechanisms and the implementation of this understanding in an updated design for the thorax-shoulder complex of the THOR dummy. The updated dummy should enable the design and evaluation of advanced restraint systems for a wide variety (gender, age and size) of car occupants. The hardware development involved five steps: 1) Identification of the dominant thoracic injury types from field data, 2) Specification of biomechanical requirements, 3) Identification of injury parameters and necessary instrumentation, 4) Dummy hardware development and 5) Evaluation of the demonstrator dummy. The activities resulted in the definition of new biofidelity and instrumentation requirements for an updated thorax-shoulder complex. Prototype versions were realised and implemented in three THOR dummies for biomechanical evaluation testing. This paper documents the hardware developments and biomechanical evaluation testing carried out.
Ziel dieser Arbeit war die Entwicklung eines numerischen Modells des menschlichen knöchernen Thorax, das insbesondere altersabhängige geometrische Faktoren berücksichtigt. Dieses Modell soll sowohl die männliche als auch die weibliche Population der über 64-Jährigen repräsentieren und eine an diese Altersgruppe angepasste Verletzungssimulation ermöglichen. Die vorliegende Studie identifiziert zunächst an Hand eines Kollektivs aus 126 postmortem und 40 klinischen computertomografischen Schnittbildaufnahmen eine ganze Reihe geometrischer Parameter, die sich mit dem Alter verändern. Zu den untersuchten Parametern gehören sowohl Winkel der Rippen im Raum und innerhalb des Rippenbogens, eine detaillierte Erfassung von Parametern der einzelnen Rippe (Querschnittsfläche, Krümmung, Longitudinale Verdrillung), Parameter der Wirbelsäule als Ganzes (Skoliose, Kyphose, Rotation) und einzelner Wirbel sowie des Brustbeins. Weiterhin wurden die Grundmasse des ganzen Thorax (Thoraxtiefe, Thoraxbreite) untersucht. Die hier gefundenen Altersabhängigkeiten dienten als Eingabeparameter zur Erstellung von insgesamt neun aus dem Menschmodell THUMS 3 gemorphter alter und junger Finite-Elemente Thoraxmodelle. Implementiert wurden hierbei sowohl Durchschnittsmaße als auch extreme Maße. Die Ergebnisse zeigen mehrere sich im Alter signifikant verändernde Parameter. Als wichtigste unter ihnen sind eine Zunahme der Thoraxtiefe und Thoraxbreite im Alter, die signifikante Veränderung einiger Rippenwinkel im Raum sowie der Krümmung der sechsten und siebten Rippe zu nennen. Zudem wird die Wirbelsäulenform kyphotischer und das Sternum am Übergang zwischen Manubrium und Corpus sternii gewinkelter. Die Menschmodelle THUMS 3, THUMS 4 und HUMOS 2 sind weder als typisch alt, noch typisch jung einzuordnen, dies unterscheidet sich teils von Parameter zu Parameter. Die auf Basis der Geometrie-Inputdaten durchgeführten Finite-Elemente Simulationen zeigen einen deutlichen Einfluss der zunehmenden Thoraxtiefe im Alter auf die posteriore Kraft an der Auflagefläche der Rippen sowie die Spannungsverteilung entlang der Rippen. Sie wirkt sich jedoch entgegen der Erwartungen protektiv aus und dominiert andere Faktoren wie die unterschiedlichen Rippenwinkel. Abschließend betrachtet wird ein Menschmodell, welches das 75. Perzentil der alten Bevölkerung repräsentiert, als ausreichend aussagekräftig hinsichtlich der im Alter veränderten Geometrie klassifiziert und gleichzeitig als mit angemessenem Aufwand realisierbar angesehen. Es wird daher für die Bewertung von Sicherheitssystemen empfohlen.
One main objective of the EU-Project SENIORS is to provide improved methods to assess thoracic injury risk to elderly occupants. In contribution to this task paired simulations with a THOR dummy model and human body model will be used to develop improved thoracic injury risk functions. The simulation results can provide data for injury criteria development in chest loading conditions that are underrepresented in PMHS test data sets that currently proposed risk functions are based on. To support this approach a new simplified generic but representative sled test fixture and CAE model for testing and simulation were developed. The parameter definition and evaluation of this sled test fixture and model is presented in this paper. The justification and definition of requirements for this test set-up was based on experience from earlier studies. Simple test fixtures like the gold standard sled fixture are easy to build and also to model in CAE, but provide too severe belt-only loading. On the other hand a vehicle buck including production components like airbag and seat is more representative, but difficult to model and to be replicated at a different laboratory. Furthermore some components might not be available for physical tests at later stage. The basis of the SENIORS generic sled test set-up is the gold standard fixture with a cable seat back and foot rest. No knee restraint was used. The seat pan design was modified including a seat ramp. The three-point belt system had a generic adjustable load limiter. A pre-inflated driver airbag assembly was developed for the test fixture. Results of THOR test and simulations in different configurations will be presented. The configurations include different deceleration pulses. Further parameter variations are related to the restraint system including belt geometry and load limiter levels. Additionally different settings of the generic airbag were evaluated. The test set-up was evaluated and optimized in tests with the THOR-M dummy in different test configurations. Belt restraint parameters like D-ring position and load limiter setting were modified to provide moderate chest loading to the occupant. This resulted in dummy readings more representative of the loading in a contemporary vehicle than most available PMHS sled tests reported in the literature. However, to achieve a loading configuration that exposes the occupant to even less severe loading comparable to modern vehicle restraints it might be necessary to further modify the test set-up. The new generic sled test set-up and a corresponding CAE model were developed and applied in tests and simulations with THOR. Within the SENIORS project with this test set-up also volunteer and PMHS as well as HBM simulations are performed, which will be reported in other publications. The test environment can contribute in future studies to the assessment of existing and new frontal impact dummies as well as dummy improvements and related instrumentation. The test set-up and model could also serve as a new standard test environment for PMHS and volunteer tests as well as HBM simulations.