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To improve vehicle safety in frontal collisions, the crash compatibility between the colliding vehicles is crucial. Compatibility aims to improve both the self and partner protection properties of vehicles. Although compatibility has received worldwide attention for many years, no final assessment approach has been defined. Within the Frontal Impact and Compatibility Assessment Research (FIMCAR) project, different frontal impact test procedures (offset deformable barrier [ODB] test as currently used for Economic Commission for Europe [ECE] R94, progressive deformable barrier test as proposed by France for a new ECE regulation, moveable deformable barrier test as discussed worldwide, full-width rigid barrier test as used in Federal Motor Vehicle Safety Standard [FMVSS] 208, and full-width deformable barrier test) were analyzed regarding their potential for future frontal impact legislation. The research activities focused on car-to-car frontal impact accidents based on accident investigations involving newer cars. Test procedures were developed with both a crash test program and numerical simulations. The proposal from FIMCAR is to use a full-width test procedure with a deformable element and compatibility metrics in combination with the current offset test as a frontal impact assessment approach that also addresses compatibility. By adding a full-width test to the current ODB test it is possible to better address the issues of structural misalignment and injuries resulting from high acceleration accidents as observed in the current fleet. The estimated benefit ranges from a 5 to 12 percent reduction of fatalities and serious injuries resulting from frontal impact accidents. By using a deformable element in the full-width test, the test conditions are more representative of real-world situations with respect to acceleration pulse, restraint system triggering time, and deformation pattern of the front structure. The test results are therefore expected to better represent real-world performance of the tested car. Furthermore, the assessment of the structural alignment is more robust than in the rigid wall test.
A means of assessing the passive safety of automobiles is a desirable instrument for legislative bodies, the automobile industry, and the consumer. As opposed to the dominating motor vehicle assessment criteria, such as engine power, spaciousness, aerodynamics and consumption, there are no clear and generally accepted criteria for assessing the passive safety of cars. The proposed method of assessment combines the results of experimental safety tests, carried out according to existing legally prescribed or currently discussed testing conditions, and a biomechanical validation of the loading values determined in the test. This evaluation is carried out with the aid of risk functions which are specified for individual parts of the body by correlating the results of accident analysis with those obtained by computer simulation. The degree of conformance to the respective protection criterion thus deduced is then weighted with factors which take into account the frequency of occurrence and the severity of the accident on the basis of resulting costs. Each of the test series includes at least two frontal and one lateral crash test against a deformable barrier. The computer-aided analysis and evaluation of the simulation results enables a vehicle-specific overall safety index as well as partial and individual safety values to be determined and plotted graphically. The passive safety provided by the respective vehicle under test can be defined for specific seating positions, special types of accident, or for individual endangered parts of the body.
This paper provides an overview of the research work of the European Enhanced Vehicle-safety Committee (EEVC) in the field of crash compatibility between passenger cars. Since July 1997 the EC Commission is partly funding the research work of EEVC. The running period of this project will be two years. The progress of five working packages of this research project is presented: Literature review, Accident analysis, Structural survey of cars, Crash testing, and Mathematical modelling. According to the planned time schedule the progress of research work is different for the five working packages.
Rollovers continue to be a major source of heavy truck fatalities when compared to other accident modes. Real world rollover accidents are analyzed and two distinct damage patterns are identified. Damage to heavy truck roofs can occur from lateral loading that transitions to vertical roof loading as the vehicle rolls onto its side and then over onto its roof. A second load path can occur when the vehicle has rolled onto its side and furrows into the ground generating large longitudinal friction forces between the roof and ground. A review of the previous literature and various test methodologies are presented. A sled impact test methodology is presented which allows for structural assessment of a heavy truck cab's crashworthiness in both of these loading environments. Two test series are presented using the sled impact test methodology in order to analyze real world truck rollovers using varying impact platen and contact angles. The structural deformation and failure patterns were found to be consistent with damage seen in real world accident vehicles. In each case, a second equivalent truck cab was then reinforced and tested under similar conditions to evaluate the energy management and crush resistance of a stronger cab structure. These structural reinforcements demonstrated a substantial reduction in roof crush and protected the survival space of the occupant compartment. The sled impact test procedure is an effective method for testing the structural performance of a heavy truck cab in a variety of loading scenarios comparable to real world accidents and ascertaining the load and energy load levels in these accident modes.
Thoracic injury is one of the predominant types of severe injuries in frontal accidents. The assessment of the injury risk to the thorax in the current frontal impact test procedures is based on the uni-axial chest deflection measured in the dummy Hybrid III. Several studies have shown that criteria based on the linear chest potentiometer are not sensitive enough to distinguish between different restraint systems, and cannot indicate asymmetric chest loading, which has been shown to correlate to increased injury risk. Furthermore, the measurement is sensitive to belt position on the dummy chest. The objective of this study was to evaluate the optical multipoint chest deflection measurement system "RibEye" in frontal impact sled tests. Therefore the sensitivity of the RibEyesystem to different restraint system parameters was investigated. Furthermore, the issue of signal drop out at the 6 th rib was investigated in this study.A series of sled tests were conducted with the RibEye system in the Hybrid III 50%. The sled environment consisted of a rigid seat and a standard production three-point seat belt system. Rib deflections were recorded with the RibEye system and additionally with the standard chest potentiometer. The tests were carried out at crash pulses of two different velocities (30 km/h and 64 km/h). The tests were conducted with different belt routing to investigate the sensitivity of chest deflection measurements to belt position on the dummy chest. Furthermore, different restraint system parameters were investigated (force limiter level, with or without pretensioning) to evaluate if the RibEye measurements provide additional information to distinguish between restraint system configurations . The results showed that with the RibEye system it was possible to identify the effect of belt routing in more detail. The chest deflections measured with the standard chest potentiometer as well as the maximum deflection measured by RibEye allowed the distinction to be made between different force limiter levels. The RibEye system was also able to clearly show the asymmetric deflection of the rib cage due to belt loading. In some configurations, differences of more than 15 mm were observed between the left and side areas of the chest. Furthermore, the abdomen insert was identified as source of the problem of signal drop out at the 6th rib. Possible solutions are discussed. In conclusion, the RibEye system provided valuable additional information regarding the assessment of restraint systems. It has the potential to enable the evaluation of thoracic injury risk due to asymmetric loading. Further investigations with the RibEye should be extended to tests in a vehicle environment, which include a vehicle seat and other restraint system components such as an airbag.
Es ist zu beobachten, dass trotz einer Abnahme der Zahl der Verletzungen und der Verletzungsschwere der Insassen bei Pkw-Unfällen Halswirbelsäulen (HWS)-Distorsionen, speziell im unteren Geschwindigkeitsbereich häufiger auftreten. Neben anderen Faktoren werden auch veränderte Beschleunigungs- und Verzögerungsimpulse, die im Crashfall auf die Insassen wirken, als möglicherweise ursächlich für die Entstehung von HWS-Distorsionen angesehen. In der vorliegenden Arbeit wird untersucht, welchen Einfluss konstruktive Veränderungen, die durch Versicherungseinstufungstests bedingt werden, auf die Beschleunigungs- und Verzögerungsimpulse im Fahrzeuginnenraum haben. Versuche zum Fußgängerschutz wurden einvernehmlich nicht durchgeführt, da die Fahrzeuge noch nicht konsequent nach Fußgängerschutzkriterien konzipiert werden. Die Untersuchungsmethode lässt sich gliedern in: - Analyse von internationalen Versicherungssystemen und Analyse der aus den Versicherungseinstufungstests resultierenden Veränderungen von Fahrzeugstrukturen; - Durchführung und Analyse von eigenen Aufprallversuchen mit Fahrzeugteilstrukturen und vergleichende Analyse von Vollfahrzeugversuchen der Versicherungswirtschaft; Zusammenführen der getätigten Schritte. Bei der Ersteinstufung eines Pkw in die Vollversicherung dient der Versicherungseinstufungstest des RCAR/AZT (Prüfgeschwindigkeit 15 km/h) zur Bestimmung der Schadenshöhe und damit zur Einstufung in eine Typklasse. In vielen weiteren Staaten dienen dieser oder ähnliche Tests zur Bewertung der Reparaturfreundlichkeit von Pkw. Um bei einem Versicherungseinstufungstest den Schaden möglichst gering zu halten, haben nahezu alle Neufahrzeuge Querträgersysteme mit kostenarm wechselbaren Absorptionselementen, die die Crashenergie gezielt auf kurzem Weg aufnehmen. Durch die neu EG-Richtlinie 2003/102/EG zum Fußgängerschutz müssen zukünftig hinter der Stoßfängeraußenhaut und vor dem massiven Querträger weiche Schäume untergebracht werden. Der Bauraum für Querträger und Energieabsorptionselemente wird dadurch weiter eingeschränkt. Diese Anforderungen veranlassen die Hersteller dazu, die Energieabsorptionselemente steifer zu gestalten, um einen effektiven Energieabbau bei kurzen Stopplängen zu gewährleisten. Durch diese Maßnahmen wird zwar der Insassenschutz bei Frontalaufprallen im Hochgeschwindigkeitsbereich verbessert, es werden aber zugleich höhere Innenraumverzögerungen (schnellerer Anstieg, höhere mittlere Verzögerung) bei Crashs im gesamten Geschwindigkeitsbereich erzeugt. Eine durchgeführte Korrelation zwischen konstruktiven Veränderungen am Fahrzeug und empirisch bestimmten Verzögerungsverläufen zeigte, dass eine günstigere Einstufung in der Fahrzeugvollversicherung nicht zwangsläufig höhere Verzögerungsimpulse für den Innenraum bedingen muss. Bei der Analyse von 172 Crashversuchen des Allianz Zentrums für Technik mit Neufahrzeugen aus den Jahren 1992 bis 2003 zeichnen sich aber statistisch bedeutsame ßnderungen in den Verzögerungsverläufen über die Prüfjahre ab: - Anstieg der Verzögerung wird steiler; - Mittelwert der Verzögerung wird grösser; - Zeitdauer bis zum Auftreten der maximalen Verzögerung wird kürzer; - dynamische Gesamtdeformation wird kleiner. Die steife Auslegung der für den Versicherungseinstufungstest relevanten Crashteile verbessert den Insassenschutz bei Hochgeschwindigkeitscrashs. Wenn es sich aber durch weitere Untersuchungen bestätigt, dass höhere Verzögerungs- beziehungsweise Beschleunigungsimpulse die Auftretenswahrscheinlichkeit von HWS-Verletzungen im Niedriggeschwindigkeitsbereich vergrößern, so sollten gezielt Maßnahmen zur Verringerung dieser Verletzungsrisiken ergriffen werden. Dazu gehören die weitere Optimierung der Sitzstrukturen einschließlich der Kopfstützen und die Entwicklung adaptiver Crashstrukturen, die dem Crashfall angepasste Kraft-Weg-Kennlinien ermöglichen.
Von der Bundesanstalt für Straßenwesen (BASt) und dem Rheinisch-Westfälischen TÜV wurde 1988/89 eine Pilotstudie zum Einfluss der Korrosion auf die passive Sicherheit von Pkw bei drei unterschiedlichen Fahrzeugtypen durchgeführt. Es wurde je ein dem Alter entsprechend durchschnittlich durch Korrosion geschädigtes älteres und ein möglichst gering geschädigtes jüngeres Fahrzeug bezüglich des Korrosionszustandes vermessen und im Aufprallversuch getestet. Bei den von der BASt durchgeführten Wandaufpralltests versagten insbesondere bei den älteren Fahrzeugen sicherheitsrelevante Fahrzeugteile. Es wurde daraufhin beschlossen, die Pilotstudie mit der vorliegenden zweiten Untersuchung unter den folgenden zwei Vorgaben fortzuführen: - Verbreiterung der Datenbasis von Tests mit weiteren Fahrzeugtypen mit starker Korrosion. - Prüfung von Fahrzeugen des gleichen Typs wie in der Pilotstudie, jedoch sollten an ihnen Korrosionsschutzmaßnahmen verwirklicht sein, welche die Automobilindustrie mit Beginn der 80er Jahre in die Fertigung eingeführt hatte. Die stark korrodierten Fahrzeuge der jetzt vorliegenden Untersuchung zeigten ein ähnliches Versagensspektrum wie die stark korrodierten Fahrzeuge der Pilotstudie. An den korrosionsgeschützten und auch jüngeren Nachfolgemodellen der Fahrzeuge der Pilotstudie konnte kein korrosionsbedingter Einfluss auf die passive Fahzeugsicherheit mehr gefunden werden.
The goal of the project FIMCAR (Frontal Impact and Compatibility Assessment Research) was to define an integrated set of test procedures and associated metrics to assess a vehicle's frontal impact protection, which includes self- and partner-protection. For the development of the set, two different full-width tests (full-width deformable barrier [FWDB] test, full-width rigid barrier test) and three different offset tests (offset deformable barrier [ODB] test, progressive deformable barrier [PDB] test, moveable deformable barrier with the PDB barrier face [MPDB] test) have been investigated. Different compatibility assessment procedures were analysed and metrics for assessing structural interaction (structural alignment, vertical and horizontal load spreading) as well as several promising metrics for the PDB/MPDB barrier were developed. The final assessment approach consists of a combination of the most suitable full-width and offset tests. For the full-width test (FWDB), a metric was developed to address structural alignment based on load cell wall information in the first 40 ms of the test. For the offset test (ODB), the existing ECE R94 was chosen. Within the paper, an overview of the final assessment approach for the frontal impact test procedures and their development is given.
The second ESAR Conference took place at the Medical University Hannover. This year conference presents the current state of affairs of relevant research activities in the field of in-depth investigations. The first conference on ESAR (Expert Symposium on Accident Research) was established in 2004. It is planned to hold ESAR every two years. Hannover seems to be the right place for this conference concerning the fact that the first in-depth research team was found here in the year 1973 and comprehensive studies on accident analysis were spread out from here around the world continuously. This year conference topped all expectations in terms of the numbers of participants, in the variety of papers and the interdisciplinary of presenters from medical, psychological and engineering background. More than 100 delegates from all over the world, that means 13 different countries and from 4 different continents, came to Hannover, presented their results of accident investigation and discussed countermeasures for accident prevention and injury reduction. ESAR should be a platform for exchange of knowledge to find an optimized way for increase of traffic and vehicle safety by in-depth investigation and methodology. ESAR as international conference should be a platform for consideration of all nations round the world. This seems to be very important for the current situation, having high safety in the high industrial countries of Europe, US and Australia, but low safety and high injury risk in Asia and Africa.
In recent years considerable progress in active and passive safety of road vehicles has been made. The road traffic of today is much safer than in the past. A current vehicle has a lot more safety elements resulting in an improved inner and outer technique. In most European countries the number of fatalities is decreasing despite growing traffic and road usage. Nevertheless, the number of casualties in road traffic accidents is high enough, thus more progress is needed if the number of fatalities is to be reduced by 50%, as postulated by the European Commission for the year 2010. In order to develop countermeasures and further possibilities for injury prevention, it is increasingly important to have accident data available, supplying results quickly and giving the best overview across Europe. In-Depth-Data Sampling Procedures have a huge historical development, starting in the 60ies by the car manufactures, continued during the 70ies mostly by some universities mainly in England, Sweden, France and Germany, today a net of in-depth-investigation teams are working across Europe and around the world.One of the oldest teams is located at the Hannover Medical School, founded in 1973 by the German Government on behalf of the Federal Highway Research Institute Bast. It was the only team worldwide that was equipped with blue light emergency cars, working on scene in time so directly after the event and working continuously during the years, collecting 20 thousand accidents within 30 years period. Since 1999 the order is carried out in cooperation with the German car industry, which is interested and has benefit on the data too. On the basis of the new data collection, so called GIDAS (German In-Depth Accident Study), that has been run at the Technical University Dresden and the Medical University Hannover), a special tool for In-Depth-Accident Analysis was founded. It is the task of this conference to build a platform for such research based on In-Depth-Investigation. The conference is specially aimed at the area of accident data analysis in order to contribute to the harmonization of different investigation methods and accumulation of different results that does exist for different countries worldwide. Up to now no special conference did exist to deal with accident data only following in the discussion for an improvement in traffic and vehicle safety. ESAR - expert symposium on accident research - should be a step forward. This first international conference is being organized by the Accident Research Unit at the Medical University Hannover jointly with the German Federal Highway Research Institute Bast and the Research Association of German Car Manufacturers FAT. The conference should be a platform for an interdisciplinary exchange of information based on the different presentations from participants around the world.