91 Fahrzeugkonstruktion
For a number of EU regulatory acts Virtual Testing (VT) is already allowed for type approval (see Commission Regulation No. 371/2010 of 16 April 2010 amending the Framework Directive 2007/46/EC). However, only a very general procedure on how to apply VT for type approval is provided. Technical details for specific regulatory acts are not given yet. The main objective of the European project IMVITER (IMplementation of VIrtual TEsting in Safety Regulations) was to promote the implementation of VT in safety regulations. When proposing VT procedures the new regulation was taken into account, in particular, addressing open issues. Special attention was paid to pedestrian protection as pilot cases. A key aspect for VT implementation is to demonstrate that the employed simulation models are reliable. This paper describes how the Verification and Validation (V&V) method defined by the American Society of Mechanical Engineers was adapted for pedestrian protection VT based assessment. or the certification of headform impactors an extensive study was performed at two laboratories to assess the variability in calibration tests and equivalent results from a set of simulation models. Based on these results a methodology is defined for certification of headform impactor simulation models. A similar study was also performed with one vehicle in the type approval test setup. Its bonnet was highly instrumented and subjected to 45 impacts in five different positions at two laboratories in order to obtain an estimation of the variability in the physical tests. An equivalent study was performed using stochastic simulation with a metamodel fed with observed variability in impact conditions of physical headforms. An estimation of the test method uncertainty was obtained and used in the definition of a validation corridor for simulation models. Validation metric and criteria were defined in cooperation with the ISO TC22 SC10 and SC12 WG4 "Virtual Testing". A complete validation procedure including different test setups, physical magnitudes and evaluation criteria is provided. A detailed procedural flowchart is developed for VT implementation in EC Regulation No 78/2009 based on a so called "Hybrid VT" approach, which combines real hardware based head impact tests and simulations. This detailed flowchart is shown and explained within this paper. Another important point within the virtual testing based procedures is the documentation of relevant information resulting from the verification and validation process of the numerical models used. For this purpose report templates were developed within the project. The proposed procedure fixes minimum V&V requirements for numerical models to be confidently used within the type-approval process. It is not intended to be a thorough guide on how to build such reliable models. Different modeling methodologies are therefore possible, according to particular OEM know-how. These requirements respond to a balance amongst the type-approval stakeholders interests. A cost-benefit analysis, which was also performed within the IMVITER project, supports this approach, showing the conditions in which VT implementation is beneficial. Based on the experience gained in the project and the background of the experts involved an outlook is given as a roadmap of VT implementation, identifying the most important milestones to be reached along the way to a future vehicle type approval procedure supported by VT. The results presented in this paper show an important step addressing open questions and fostering the future acceptance of virtual testing in pedestrian protection type approval procedures.
Since its creation in 2011 the Pre-Crash-Matrix (PCM) offers the possibility to observe the pre-crash phase until five seconds before crash for a wide range of accidents. Currently the PCM contains more than 8.000 reconstructed accidents out of the GIDAS (German In-Depth Accident Study) database and is enlarged continuously by more than 1.000 cases per year. Hence, a detailed investigation of active safety systems in real accident situations has been made feasible. The PCM contains all relevant data in database format to simulate the pre-crash phase until the first collision of the accident for a maximum of two participants. This includes the definition of the participants and their characteristics, the dynamic behavior of the participants as time-dependent course for five seconds before crash as well as the geometry of the traffic infrastructure. The digital sketch of the accident and information from GIDAS as well as from supplementary databases represent the main input for the simulation of the pre-crash phase of an accident with the VUFO simulation model VAST (Vufo Accident Simulation Tool). This simulation in turn embodies the foundation of the PCM. The PCM underlies continual improvements and enhancements in consultation with its users. In addition to collisions of cars with other cars, pedestrians, bicycles and motorcycles the PCM now also covers car to object and car to truck collisions. The paper illustrates car to truck collisions as a showcase and explains perspectives for further developments. In 2016 a more detailed definition of the contour of the vehicle was added. Furthermore, the geometrical surroundings of the accident site will be provided in a new structure with a higher level of detail. Thus, a precise classification of road marks and objects is possible to further improve the support of developing and evaluating ADAS. This paper gives an overview about the latest developments of the PCM with its innovations and provides an outlook to upcoming enhancements. Besides potential areas of application for the development of ADAS are shown.
In spite of today's highly sophisticated crash test procedures like the different NCAP programs running world-wide, bad real world crash performance of cars is still an issue. There are crash situations which are not sufficiently represented by actual test configurations. This is especially true for car to car, as well as for car to object impacts. The paper describes reasons for this bad performance. The reasons are in principal bad structural interaction between the car and its impact partners (geometric incompatibility), unadjusted front end stiffness (stiffness incompatibility) and collapse of passenger compartments. To show the efficiency of improving cars' structural behaviour in accidents with different impact partners an accident data analysis has been taken out by members of European Project VC-COMPAT. Accident data analysis has shown that in Germany between 15,000 and 20,000 of the now severely injured car occupants might get less injured and between 600 and 900 car occupant fatalities might be saved. Similar results arise for the UK.
The aim of this study was to evaluate the performance and accuracy of Event Data Recorders (EDRs). The analysis was based on J-NCAP crash tests from 2006"2007, with the corresponding EDR datasets. The pre-crash velocity, maximum delta-V and delta-V versus time history data recorded in the EDRs were compared with the reliable crash test data. The difference between the EDR pre-crash velocity and the laboratory test speed was less than 4 percent. In contrast, in several cases the maximum delta-V and delta-V versus time history data obtained from the EDRs showed uncertainty of measurement in comparisons with the reliable delta-V data. The difference in maximum delta-V in these comparisons was more than 5 percent in 10 of 14 tests and more than 10 percent in 4 of 14 tests. The EDRs underestimated the maximum delta-V in almost all tests. It was also concluded that the calculated acceleration from the EDR delta-V versus time history data showed good agreement with the instrumented accelerometer signal during the collision in almost all tests.
The sequence of accident events can be classified by three essential phases, the pre-crash-sequence, the crash-sequence and the post-crash-sequence. The level of reliability of the information in the GIDAS-database (German In Depth Accident Study) is provided predominantly on the passive side. The period to evaluate active safety systems begins already in the pre-crash-sequence. The assessment of the potential of sensor- or communication-based active safety systems can only be accomplished by a detailed analysis of the pre-crash-phase. Hence the necessity to analyze the early period of the accident event in detail arises. This is possible with the help of the digital sketches of the accident site and the simulation of the accident by a simulation method of the VUFO GmbH. After simulating the pre-crash scenario it is possible to generate additional and standardized data to describe the pre-crash-sequences of an accident in a very high detail. These data are documented in a second database called the GIDAS Pre-Crash-Matrix (PCM). The PCM contains various tables with all relevant data to reproduce the pre-crash-sequence of traffic accidents from the GIDAS database until 5 seconds before the first collision. This includes parameters to describe the environment data, participant data and motion or dynamic data. This paper explains the creation of the PCM, the simulation itself and the contents and structure of the PCM. With this information of the pre-crash-sequence for various accident scenarios an improved benefit estimation and development of active safety systems can be made possible.
Schutz von schwächeren Verkehrsteilnehmern: kommende Anforderungen aus Gesetzgebung und Euro NCAP
(2017)
Systeme der aktiven Fahrzeugsicherheit, insbesondere Notbremsassistenzsysteme und automatische Notbremssysteme, haben in den letzten zwei Dekaden große technische Fortschritte gemacht, und das im Wesentlichen ohne "Druck" von Gesetzgeber oder unabhängigen Testorganisationen " diese können aber durch passende Anforderungen den Vormarsch der Systeme in die Breite und die Ausnutzung von ansonsten für den Hersteller vielleicht nicht wirtschaftlichen Potentialen unterstützen. Dieser Bericht hat das Ziel, einen Überblick über die kommenden Anforderungen an Schutzsysteme für schwächere Verkehrsteilnehmer zu geben und diese Anforderungen in den Kontext Euro NCAP (=welchen Einfluss haben diese Anforderungen auf die Gesamtbewertung?) sowie Gesetzgebung (schwächere Anforderungen, aber dafür ein Markteintrittskriterium) zu stellen: - Anforderungen und Testprozeduren für Notbremsassistenz Fahrradunfälle 2018 und 2020 in Euro NCAP; - Anforderungen und Testprozeduren für Notbremsassistenz bei Nachtunfällen mit Fußgängern in Euro NCAP 2018; - Anforderungen und Testprozeduren für Abbiegeassistenzsysteme zum Schutz von Radfahrern in Unfallsituationen mit rechtsabbiegenden Lkw innerhalb der Fahrzeugtypgenehmigung.
Neben der zunehmenden Bedeutung der aktiven Sicherheit bleiben Maßnahmen der passiven Sicherheit bei der Entwicklung moderner Kraftfahrzeuge unabdingbar. Die Weiterentwicklung von Maßnahmen zum passiven Fußgängerschutz war zunächst größtenteils durch Verbraucherschutztests wie zum Beispiel Euro NCAP oder JNCAP getrieben und ist nun auch durch gesetzliche Regelungen verpflichtend geworden. Im vorangegangenen Forschungsprojekt der BASt FE 82.229/2002 Schutz von Fußgängern beim Scheibenaufprall ist die Grundlage eines modularen Prüfverfahrens für den Kopfaufprall im Bereich der Windschutzscheibe, bestehend aus einem Versuchs- und einem Simulationsteil, erarbeitet worden. Im Rahmen dieses Projektes wurde ein hybrides Testverfahren bestehend aus Versuch und Simulation ausgearbeitet, das den Bereich der Windschutzscheibe und dabei auch crashaktive Systeme wie Airbags berücksichtigt. Das Testverfahren kombiniert Komponentenversuche mit einem Simulationsteil, in dem Fahrzeug-Fußgänger-Simulationen und lmpaktorsimulationen durchgeführt werden. Zusätzliche Dummyversuche dienten zur Bewertung des Testverfahrens. Alle erarbeiteten virtuellen und realen Testmethoden wurden an einem Referenzfahrzeug (Opel Signum), welches repräsentativ für eine durchschnittliche Mittelklasselimousine steht, durchgeführt. Das Fahrzeug wurde mit einem Airbagsystem ausgerüstet und der Testprozedur mit und ohne diesem System vergleichend unterzogen. Innerhalb dieser Untersuchungen konnte gezeigt werden, dass neue Testmethoden unter Ausnutzung von Simulationen und Komponententests es erlauben, realistischere Versuchsbedingungen unter Berücksichtigung von potenziellen Kopfaufprallpositionen und -zeiten zu definieren. Dabei können sehr gute Übereinstimmungen zwischen Fußgängersimulation und Dummyversuch erreicht werden. Die Randbedingungen für den Kopfaufprall und die Aufprallzeit wurden durch den Einsatz von Fußgängermodellen ermittelt. Weiterhin ermöglichen die Simulationen, zusätzliche Einflussdaten wie Vektoren mit den Kopfaufprallgeschwindigkeiten und -winkeln zu bestimmen.
A reduction of around 48% of all road fatalities was achieved in Europe in the past years including a reduced number of fatalities with an older age. However, among all road fatalities, the proportion of elderly is steadily increasing. In an ageing society, the European (Horizon2020) project SENIORS aims to improve the safe mobility of older road users, who have different transportation habits compared to other age groups. To increase their level of safe mobility by determining appropriate requirements for vehicle safety systems, the characteristics of current road traffic collisions involving the elderly and the injuries that they sustain need to be understood in detail. Hereby, the paper focuses on their traffic participation as pedestrian, cyclist or passenger car occupant. Following a literature review, several national and international crash databases and hospital statistics have been analysed to determine the body regions most frequently and severely injured, specific injuries sustained and types of crashes involved, always comparing older road users (65 years and more) with mid-aged road users (25-64 years). The most important crash scenarios were highlighted. The data sources included European statistics from CARE, data on national level from Germany, Sweden, Italy, United Kingdom and Spain as well as in-depth crash information from GIDAS (Germany), RAIDS (UK), CIREN and NASS-CDS (US). In addition, familiar hospital data from Germany (TraumaRegister DGU-®), Italy (Italian Register of Acute Traumas) and UK hospital statistics (TARN) were included in the study to gain further insight into specific injury patterns. Comprehensive data analyses were performed showing injury patterns of older road users in crashes. When comparing with mid-aged road users, all databases showed that the thorax body region is of particularly high importance for the older car occupant with injury severities of AIS 2 or AIS 3+, whereas the body regions lower extremities, head and thorax need to be considered for the older pedestrians and cyclists. Besides these comparisons, the most frequent and severe top 5 injuries were highlighted per road user group. Further, the most important crash configurations were identified and injury risk functions are provided per age group and road user group. Although several databases have been analysed, the picture on the road safety situation of older road users in Europe was not complete, as only Western European data was available. The linkage between crash data and hospital data could only be made on a general level as their inclusion criteria were quite different.
Supported by field accident data and monitoring results of European Regulation (EC) No. 78/2009, recent plans of the European Commission regarding a way forward to improve passive safety of vulnerable road users include, amongst other things, an extension of the head test area. The inclusion of passive cyclist safety is also being considered by Euro NCAP. Although passenger car to cyclist collisions are often severe and have a significant share within the accident statistics, cyclists are neither considered sufficiently in the legislative nor in the consumer ratings tests. Therefore, a test procedure to assess the protection potential of vehicle fronts in a collision with cyclists has been developed within a current research project. For this purpose, the existing pedestrian head impact test procedures were modified in order to include boundary conditions relevant for cyclists as the second big group of vulnerable road users. Based on an in-depth analysis of passenger car to cyclist accidents in Germany the three most representative accident constellations have been initially defined. The development of the test procedure itself was based on corresponding simulations with representative vehicle and bicycle models. In addition to different cyclist heights, reaching from a 6-year-old child to a 95%-male, also four pedal positions were considered. By reconstruction of a real accident the defined simulation parameters could be validated in advance. The conducted accident kinematics analysis shows for a large portion of the constellations an increased head impact area, which can reach beyond the roof leading edge, as well as high average values for head impact velocity and angle. Based on the simulation data obtained for the different vehicle models, cyclist-specific test parameters for impactor tests have been derived, which have been further examined in the course of head and leg impact tests. In order to study the cyclist accident kinematics under real test conditions, different full scale tests with a Polar-II dummy positioned on a bicycle have been conducted. Overall, the tests showed a good correlation with the simulations and support the defined boundary test conditions. Typical accident scenarios and simulations reveal higher head impact locations, angles and velocities. An extended head impact area with modified test parameters will contribute to an improved protection of vulnerable road users including cyclists. However, due to significantly differing impact kinematics and postures between the lower extremities of pedestrians and cyclists, these injuries cannot be addressed by the means of current test tools such as the flexible pedestrian legform impactor FlexPLI. Based on the findings obtained within the project as well as the existing pedestrian protection requirements a cyclist protection test procedure for use in legislation and consumer test programmes has been developed, whose requirements have been transferred into a corresponding test specification. This specification provides common head test boundary conditions for pedestrians and cyclists, whereby the existing requirements are modified and two parallel test procedures are avoided.
Die Verordnungsgeber haben länderübergreifende Normen und Vorschriften für die Durchführung und Auswertung von Crashversuchen mit Personenkraftwagen bei verschiedenen Aufprallarten entwickelt, die im Rahmen der Entwicklung und Zulassung neuer Fahrzeuge Anwendung finden. Verbraucherschutzorganisationen, Automobilclubs und Fachzeitschriften tragen mit der Durchführung und Publikation eigener Tests dazu bei, dass die passive Sicherheit von Personenkraftwagen in der breiten Öffentlichkeit mehr und mehr beachtet wird. Im Gegensatz dazu ist die Durchführung von Crashtests zur Untersuchung und Bewertung der passiven Sicherheit von Motorrädern relativ neu. Vor diesem Hintergrund hat die Bundesanstalt für Straßenwesen das vorliegende Forschungsprojekt vergeben. Hierbei waren unter Verwendung geeignet erscheinender Prüfverfahren reale Unfallsituationen nachzubilden. Unter Beachtung der Vielfalt der motorisierten Zweiräder mit ihrer Einteilung in verschiedene Zulassungs-Kategorien und zugehöriger Unfalldaten wurde das reale Unfallgeschehen analysiert. Neben Daten aus der amtlichen Unfallstatistik wurden dabei Informationen aus der Literatur und eigene Erhebungen ausgewertet. Ergänzend ist der aktuelle Kenntnisstand zur Biomechanik aufbereitet worden. Eine Beschreibung des Status quo der passiven Motorradsicherheit erfolgte unter Analyse der hierbei relevanten Elemente, Baugruppen und Eigenschaften des Motorrades. Dazu gehören Lenker, Sitzbank, Fußrasten, Tank, Verkleidung, Airbag (noch nicht im Hersteller-Angebot), Vorderradgabel und Standrohre sowie die Aufsassen-Kopfhöhe. Weiterhin gingen die Ergebnisse von Full-Scale-Crashtests, die im internationalen Standard ISO 13232 beschrieben sind, mit Anstößen von Motorrädern an der Seite von Personenkraftwagen in die Darstellung des Status quo der passiven Motorradsicherheit ein. Zusätzlich wurden im Rahmen des Forschungsprojektes Schlittenversuche durchgeführt. Ein zur Darstellung des rechtwinkligen Motorradanpralles an der Seite eines stehenden Personenkraftwagens geeigneter Schlitten ist im Rahmen des Projektes entworfen, realisiert und eingesetzt worden. In der Literatur beschriebene Motorrad-Sicherheitskonzepte und Vorschläge für besondere Motorrad-Sicherheitselemente sind ebenfalls dargestellt worden. Im Rahmen des Forschungsprojektes wurde ein umfassender Ansatz verfolgt. Er enthält die Bewertung von Sicherheitsmerkmalen, die aus technischen Beschreibungen entnommen und am stehenden Fahrzeug ermittelt werden können (Primärdaten) sowie die Ergebnisse von dynamischen Crash- und Schlittentests (Sekundärdaten). Dabei erfolgt stets die Orientierung am realen Unfallgeschehen (Tertiärdaten). Der internationale Standard ISO 13232 wird als geeigneter Ausgangspunkt eines umfassenden Prüf- und Bewertungsverfahrens für die passive Sicherheit motorisierter Zweiräder erkannt. Zur Erweiterung der bereits definierten Testverfahren werden Schlittentests vorgeschlagen. Außerdem werden Alleinunfälle des Motorrades zu beachten sein. Die Ergebnisse des Forschungsprojektes tragen dazu bei, die Aspekte der passiven Sicherheit von motorisierten Zweirädern zu objektivieren.