91 Fahrzeugkonstruktion
The share of high-tensile steel in car bodies has increased over the last years. While occupant safety has generally benefited from this measure, there is a potential risk that, as a result, rescue time may increase considerably. In more than 60% of all car occupant fatalities a technical rescue has been necessary. These are in particular those cases where occupants die immediately at the accident scene. Therefore, in these cases "rescue time" is a very sensitive parameter. In addition to the general analysis of the need of technical rescue and the actual rescue time depending on model years, the injury pattern of occupants requiring technical rescue will be analysed to provide advice for rescue teams. Furthermore, a detailed analysis of rescue measures for the most popular car models depending on the safety cell design is given.
The misuse of CRS (child restraint system) is one of the most urgent problems in connection of child safety in cars. Numerous field studies show that more than two thirds of all CRS are used in a wrong way. This misuse could lead to serious injuries for the children. Surprisingly the quality of CRS use is coded much better in accident data (e.g. GIDAS) than the results of observatory field studies show. It is expected that misuse of CRS was not detected by the accident teams in a large number of the cases. An essential part in improving child seats and their usability is the knowledge of the relation between misuse and resulting injuries. For that the analysis and experimental reconstruction of accidents is an important part. For allowing an exact experimental accident reconstruction, it is necessary to have detailed information about the securing situation of the child and about the installation of the CRS in the car.
The paper gives an overview of the recent (mostly 2012) figures of killed bus/coach occupants (drivers and passengers) in 27 Member States of the European Union as reported by CARE. The Evolution of the figures of bus/coach occupants killed in road accidents urban, rural without motorway and on motorways from 1991 to 2010 in 15 Member States of the EU supplements this information. More detailed are the figures reported for Germany by the Federal Statistics. The paper displays long-term evaluations (1957 to 2012) for killed, seriously and slightly injured occupants in all kinds of buses/coaches. Midterm evaluations (1995 to 2012) of the figures of fatalities and casualties are displayed for different busses according to their identification of road using as coaches, urban buses, school buses, trolley buses and "other buses". To be able to compare the evolutions of the safety of vehicle occupants it is customary to use different risk indicators. Calculations and illustrations for three often used indicators with their development over time are given: fatalities, seriously injured and slightly injured per 100,000 vehicles registered, per 1 billion (109) vehicle-kilometres travelled and per 1 billion (109) person-kilometres. These indicators are shown for occupants of cars, goods vehicles and buses/coaches. For the period from 1957 until 2012 it is obvious, that for all three vehicle categories analysed there was a clear long-term trend towards more occupant safety in terms of casualties per vehicles registered and per vehicle mileage. This was most significant for car occupants but it can be seen for bus/coach occupants and goodsvehicle occupants as well. Figures of killed occupants and of casualties related to person-kilometres are calculated and displayed for the shorter period 1995 to 2012. Here it becomes obvious that the bus/coach is still the safest mode of transport for the occupants of road vehicles. Graphs for the casualty risk indices still show significantly higher risks for car occupants despite the corresponding curve moved sustainable downwards. It is remarkable, that the risks of being killed or injured for the occupants of urban buses is growing whereas the corresponding risk for the occupants of coaches in line traffic tends downwards. The article ends with a short comparison and discussion of the risk indicators which are actually published for the occupants (driver and passengers) of cars and the passengers of buses/coaches, railroads, trams and airplanes. The interpretation of such information depends on the perception and it seems that for a complete view not only one indicator should be used and the evolutions of the indicator values during longer periods (as displayed with examples in the paper) should also be taken into account.
Es ist zu beobachten, dass trotz einer Abnahme der Zahl der Verletzungen und der Verletzungsschwere der Insassen bei Pkw-Unfällen Halswirbelsäulen (HWS)-Distorsionen, speziell im unteren Geschwindigkeitsbereich häufiger auftreten. Neben anderen Faktoren werden auch veränderte Beschleunigungs- und Verzögerungsimpulse, die im Crashfall auf die Insassen wirken, als möglicherweise ursächlich für die Entstehung von HWS-Distorsionen angesehen. In der vorliegenden Arbeit wird untersucht, welchen Einfluss konstruktive Veränderungen, die durch Versicherungseinstufungstests bedingt werden, auf die Beschleunigungs- und Verzögerungsimpulse im Fahrzeuginnenraum haben. Versuche zum Fußgängerschutz wurden einvernehmlich nicht durchgeführt, da die Fahrzeuge noch nicht konsequent nach Fußgängerschutzkriterien konzipiert werden. Die Untersuchungsmethode lässt sich gliedern in: - Analyse von internationalen Versicherungssystemen und Analyse der aus den Versicherungseinstufungstests resultierenden Veränderungen von Fahrzeugstrukturen; - Durchführung und Analyse von eigenen Aufprallversuchen mit Fahrzeugteilstrukturen und vergleichende Analyse von Vollfahrzeugversuchen der Versicherungswirtschaft; Zusammenführen der getätigten Schritte. Bei der Ersteinstufung eines Pkw in die Vollversicherung dient der Versicherungseinstufungstest des RCAR/AZT (Prüfgeschwindigkeit 15 km/h) zur Bestimmung der Schadenshöhe und damit zur Einstufung in eine Typklasse. In vielen weiteren Staaten dienen dieser oder ähnliche Tests zur Bewertung der Reparaturfreundlichkeit von Pkw. Um bei einem Versicherungseinstufungstest den Schaden möglichst gering zu halten, haben nahezu alle Neufahrzeuge Querträgersysteme mit kostenarm wechselbaren Absorptionselementen, die die Crashenergie gezielt auf kurzem Weg aufnehmen. Durch die neu EG-Richtlinie 2003/102/EG zum Fußgängerschutz müssen zukünftig hinter der Stoßfängeraußenhaut und vor dem massiven Querträger weiche Schäume untergebracht werden. Der Bauraum für Querträger und Energieabsorptionselemente wird dadurch weiter eingeschränkt. Diese Anforderungen veranlassen die Hersteller dazu, die Energieabsorptionselemente steifer zu gestalten, um einen effektiven Energieabbau bei kurzen Stopplängen zu gewährleisten. Durch diese Maßnahmen wird zwar der Insassenschutz bei Frontalaufprallen im Hochgeschwindigkeitsbereich verbessert, es werden aber zugleich höhere Innenraumverzögerungen (schnellerer Anstieg, höhere mittlere Verzögerung) bei Crashs im gesamten Geschwindigkeitsbereich erzeugt. Eine durchgeführte Korrelation zwischen konstruktiven Veränderungen am Fahrzeug und empirisch bestimmten Verzögerungsverläufen zeigte, dass eine günstigere Einstufung in der Fahrzeugvollversicherung nicht zwangsläufig höhere Verzögerungsimpulse für den Innenraum bedingen muss. Bei der Analyse von 172 Crashversuchen des Allianz Zentrums für Technik mit Neufahrzeugen aus den Jahren 1992 bis 2003 zeichnen sich aber statistisch bedeutsame ßnderungen in den Verzögerungsverläufen über die Prüfjahre ab: - Anstieg der Verzögerung wird steiler; - Mittelwert der Verzögerung wird grösser; - Zeitdauer bis zum Auftreten der maximalen Verzögerung wird kürzer; - dynamische Gesamtdeformation wird kleiner. Die steife Auslegung der für den Versicherungseinstufungstest relevanten Crashteile verbessert den Insassenschutz bei Hochgeschwindigkeitscrashs. Wenn es sich aber durch weitere Untersuchungen bestätigt, dass höhere Verzögerungs- beziehungsweise Beschleunigungsimpulse die Auftretenswahrscheinlichkeit von HWS-Verletzungen im Niedriggeschwindigkeitsbereich vergrößern, so sollten gezielt Maßnahmen zur Verringerung dieser Verletzungsrisiken ergriffen werden. Dazu gehören die weitere Optimierung der Sitzstrukturen einschließlich der Kopfstützen und die Entwicklung adaptiver Crashstrukturen, die dem Crashfall angepasste Kraft-Weg-Kennlinien ermöglichen.
In der Europäischen Gemeinschaft werden derzeit jährlich ca. 50.000 Menschen bei Verkehrsunfällen getötet, ca. 10.000 davon als Fußgänger. Von den 10.600 (1992) in der Bundesrepublik Deutschland bei Straßenverkehrsunfällen Getöteten waren 1.800 Fußgänger (etwa 17 Prozent). Problemgruppen bei Fußgängerunfällen bilden die Kinder wegen ihrer hohen Unfallhäufigkeit und alte Personen wegen ihrer hohen Unfallschwere. Kopfverletzungen sind die häufigste Todesursache bei Fußgängerunfällen. Eine Verringerung der Unfallschwere kann - außer durch Verminderung von Fahr- beziehungsweise Aufprallgeschwindigkeiten der Fahrzeuge - nur durch konstruktive Eingriffe an der vorderen Fahrzeugaußenkontur oder dem Unterbau von Pkw erfolgen. Dazu ist es notwendig, einheitliche Prüfverfahren für die Beurteilung der "Fahrzeugaggressivität" gegenüber Fußgängern bereitzustellen. Die Ableitung eines Prüfvorschlages zur Simulation des Kopfaufpralls auf Fronthauben von Pkw beim Fußgängerunfall, unterteilt in Kopfaufpralltests für Erwachsene und Kinder, ist Gegenstand dieser Arbeit. Es werden, ausgehend von einer Analyse der Unfallstatistik, der Entstehungsmechanismus von Kopfverletzungen erklärt, die für ein Prüfverfahren notwendigen Eingangsparameter (Masse, Geschwindigkeit, Aufprallstellen am Fahrzeug etc.) abgeleitet und die Ergebnisse der gewählten Prüfkörpertestmethode mit Ergebnissen von Leichenversuchen verglichen. Eine Kosten-/Nutzen-Betrachtung am Schluss der Arbeit zeigt, dass sich bei nur geringen Kosten ein volkswirtschaftlicher Nutzen durch eine allgemeine Anwendung des Prüfverfahrens mit ca. 270 Millionen DM allein in der Bundesrepublik Deutschland pro Jahr erzielen ließe.
The incidence of side impacts was investigated from GIDAS data. Both vehicle-fixed object and vehicle-vehicle collisions were analysed as these are enclosed within the consumer testing program. Vehicle-fixed object collisions were stratified according to ESC availability. Results indicated that vehicles equipped with ESC rarely have pure-lateral impacts. An increase in oblique collisions was seen for the vehicles with ESC whereby most vehicle were driving in left curves. The analysis of vehicle-vehicle collisions developed injury risk curves were developed at the AIS3+ injury severity for the vehicle-vehicle side impacts. Results suggested that greatest injury risk occurred when a Pre Euro NCAP vehicle was struck by a Post Euro-NCAP vehicle. The remaining curves did not show different behaviour, indicating that stiffness increased have been equally combated. This was attributable to the few Post Euro-NCAP vehicles that had a deployed curtain airbag available in the sample. The integration of Euro NCAP testing has shown to improve vehicle crashworthiness for pole collisions, as those vehicles with ESC rarely incur lateral impacts.
A series of drop tests and vehicle tests with the adult head impactor according to Regulation (EC) 631/2009 and drop tests with the phantom head impactor according to UN Regulation No. 43 have been carried out by the German Federal Highway Research Institute (BASt) on behalf of the German Federal Ministry of Transport, Building and Urban Development (BMVBS). Aim of the test series was to study the injury risk for vulnerable road users, especially pedestrians, in case of being impacted by a motor vehicle in a way described within the European Regulations (EC) 78/2009 and (EC) 631/2009. Furthermore, the applicability of the phantom head drop test described in UN Regulation No. 43 for plastic glazing should be investigated. In total, 30 drop tests, thereof 18 with the adult head impactor and 12 with the phantom head impactor, and 49 vehicle tests with the adult head impactor were carried out on panes of laminated safety glass (VSG), polycarbonate (PC) and laminated polycarbonate (L-PC). The influence of parameters such as the particular material properties, test point locations, fixations, ambient conditions (temperature and impact angle) was investigated in detail. In general, higher values of the Head Injury Criterion (HIC) were observed in tests on polycarbonate glazing. As the HIC is the current criterion for the assessment of head injury risk, polycarbonate glazing has to be seen as more injurious in terms of vulnerable road user protection. In addition, the significantly higher rebound of the head observed in tests with polycarbonate glazing is suspected to lead to higher neck loads and may also cause higher injury risks in secondary impacts of vulnerable road users. However, as in all tests with PC glazing no damage of the panes was observed, the risk of skin cut injuries may be expected to be reduced significantly. The performed test series give no indication for the test procedure prescribed in UN Regulation No. 43 as a methodology to approve glass windscreen not being feasible for polycarbonate glazing, as all PC panes tested fulfilled the UN R 43 requirements. The performance of the windscreen area will not be relevant for vehicle type approval according to the upcoming UN Regulation for pedestrian protection. However, it is recommended that pedestrian protection being considered for plastic windscreens to ensure at least the same level of protection as glass windscreens.
The paper presents a methodology for the benefit estimation of several secondary safety systems for pedestrians, using the exceptional data depth of GIDAS. A total of 667 frontal pedestrian accidents up to 40kph and more than 500 AIS2+ injuries have been considered. In addition to the severity, affected body region, exact impact point on the vehicle, and the causing part of every injury, the related Euro NCAP test zone was determined. One results of the study is a detailed impact distribution for AIS2+ injuries across the vehicle front. It can be stated, how often a test zone or vehicle part is hit by pedestrians in frontal accidents and which role the ground impact plays. Basing on that, different secondary safety measures can be evaluated by an injury shift method concerning their real world effectiveness. As an example, measures concerning the Euro NCAP pedestrian rating tests have been evaluated. It was analysed which Euro NCAP test zones are the most effective ones. In addition, real test results have been evaluated. Using the presented methodology, other secondary safety like the active bonnet (pop-up bonnet) or a pedestrian airbag measures can be evaluated.
Females sustain Cervical Spine Distortion injury (CSD) more often than males. Most work dealing with the biomechanics background (e.g. injury mechanism/criteria) as well as the application in seat design/testing, focuses on the occupant model of an average male. Therefore the EU-Project ADSEAT (Adaptive Seat to Reduce Neck Injuries for Female and Male Occupants) is aimed at adding a female model for gender balanced research of CSD and improving seat design. An extensive literature review, searching for risk factors and injury criteria for males and females, was accompanied by the evaluation of different databases containing CSD cases. The database evaluations suggests that an anthropometry quite close to the 50%ile female anthropometry as known from crash test dummy design is appropriate. The results presented here form the basis for the future development of a computational female model and the improvement of seat design for better protection of both males and females in the frame of the ADSEAT-Project.
The European Enhanced Vehicle-safety Committee wants to promote the use of more biofidelic child dummies and biomechanical based tolerance limits in regulatory and consumer testing. This study has investigated the feasibility and potential impact of Q-dummies and new injury criteria for child restraint system assessment in frontal impact. European accident statistics have been reviewed for all ECE-R44 CRS groups. For frontal impact, injury measures are recommended for the head, neck, chest and abdomen. Priority of body segment protection depends on the ECE-R44 group. The Q-dummy family is able to reflect these injuries, because of its biofidelity performance and measurement capabilities for these body segments. Currently, the Q0, Q1, Q1.5, Q3 and Q6 are available representing children of 0, 1, 1.5, 3 and 6 years old. These Q-dummies cover almost all dummy weight groups as defined in ECE-R44. Q10, representing a 10 year-old child, is under development. New child dummy injury criteria are under discussion in EEVC WG12. Therefore, the ECE-R44 criteria are assessed by comparing the existing P-dummies and new Q-dummies in ECE-R44 frontal impact sled tests. In total 300 tests covering 30 CRSs of almost all existing child seat categories are performed by 11 European organizations. From this benchmark study, it is concluded that the performance of the Q-dummy family is good with respect to repeatability of the measurement signals and the durability of the dummies. Applying ECE-R44 criteria, the first impression is that results for P- and Q-dummy are similar. For child seat evaluation the potential merits of the Q-dummy family lie in the extra measurement possibilities of these dummies and in the more biofidelic response.