91 Fahrzeugkonstruktion
Im Rahmen des weltweiten ESV-Programmes (Enhanced Safety of Vehicles) werden seit mehreren Jahren internationale Forschungsbemühungen unternommen (International Harmonized Research Activities, IHRA), um im Vorfeld der Gesetzgebung die wissenschaftlichen Grundlagen gemeinsam zu erarbeiten. Ziel der IHRA-Arbeiten ist es, auf der Grundlage dieser Forschungsergebnisse die Harmonisierung der Vorschriften zu erleichtern. Eine besondere Aktivität bezieht sich auf Intelligent Transportation Systems (ITS). Im vorliegenden Beitrag wird die Aufgabe dieser IHRA-ITS-Arbeiten geschildert, sowie der derzeitige Stand der Forschungsbemühungen beschrieben. Es zeigt sich, dass die beschriebene Sicherheitsbewertung eine Fülle von Fragestellungen aufwirft und weitere Forschungsanstrengungen erfordert. Die zukünftigen Bemühungen sind darauf gerichtet, in internationaler Zusammenarbeit und Arbeitsteilung die als besonders wichtig erkannten Themen zur Bewertung der fahrzeugseitigen Fahrerassistenzsysteme zu bearbeiten.
For a number of EU regulatory acts Virtual Testing (VT) is already allowed for type approval (see Commission Regulation No. 371/2010 of 16 April 2010 amending the Framework Directive 2007/46/EC). However, only a very general procedure on how to apply VT for type approval is provided. Technical details for specific regulatory acts are not given yet. The main objective of the European project IMVITER (IMplementation of VIrtual TEsting in Safety Regulations) was to promote the implementation of VT in safety regulations. When proposing VT procedures the new regulation was taken into account, in particular, addressing open issues. Special attention was paid to pedestrian protection as pilot cases. A key aspect for VT implementation is to demonstrate that the employed simulation models are reliable. This paper describes how the Verification and Validation (V&V) method defined by the American Society of Mechanical Engineers was adapted for pedestrian protection VT based assessment. or the certification of headform impactors an extensive study was performed at two laboratories to assess the variability in calibration tests and equivalent results from a set of simulation models. Based on these results a methodology is defined for certification of headform impactor simulation models. A similar study was also performed with one vehicle in the type approval test setup. Its bonnet was highly instrumented and subjected to 45 impacts in five different positions at two laboratories in order to obtain an estimation of the variability in the physical tests. An equivalent study was performed using stochastic simulation with a metamodel fed with observed variability in impact conditions of physical headforms. An estimation of the test method uncertainty was obtained and used in the definition of a validation corridor for simulation models. Validation metric and criteria were defined in cooperation with the ISO TC22 SC10 and SC12 WG4 "Virtual Testing". A complete validation procedure including different test setups, physical magnitudes and evaluation criteria is provided. A detailed procedural flowchart is developed for VT implementation in EC Regulation No 78/2009 based on a so called "Hybrid VT" approach, which combines real hardware based head impact tests and simulations. This detailed flowchart is shown and explained within this paper. Another important point within the virtual testing based procedures is the documentation of relevant information resulting from the verification and validation process of the numerical models used. For this purpose report templates were developed within the project. The proposed procedure fixes minimum V&V requirements for numerical models to be confidently used within the type-approval process. It is not intended to be a thorough guide on how to build such reliable models. Different modeling methodologies are therefore possible, according to particular OEM know-how. These requirements respond to a balance amongst the type-approval stakeholders interests. A cost-benefit analysis, which was also performed within the IMVITER project, supports this approach, showing the conditions in which VT implementation is beneficial. Based on the experience gained in the project and the background of the experts involved an outlook is given as a roadmap of VT implementation, identifying the most important milestones to be reached along the way to a future vehicle type approval procedure supported by VT. The results presented in this paper show an important step addressing open questions and fostering the future acceptance of virtual testing in pedestrian protection type approval procedures.
Dem Benzinverbrauch heutiger moderner Kraftfahrzeuge wird in zunehmendem Maße Beachtung geschenkt, um dem Konflikt zwischen Mobilität einerseits und Umweltschutz andererseits entgegenzuwirken. Ein Beitrag hierzu wird in der Reduzierung des Rollwiderstands der Bereifung mit einem Potential von bis zu 5 Prozent gesehen. Insbesondere bei Geschwindigkeiten unterhalb von 80 km/h dominierte der Roll- gegenüber dem Luftwiderstand. Bei der Bundesanstalt für Straßenwesen wurden Systeme und Verfahren für Messungen des Rollwiderstandes von Pkw-Reifen in einem Innentrommelprüfstand sowie mit einem Messanhänger entwickelt. In der vorliegenden Untersuchung wird gezielt der Frage nachgegangen, inwieweit Ergebnisse einer Messung im Prüfstand auf Ergebnisse einer Straßenmessung übertragen werden können und umgekehrt. Der Vergleich zeigt, dass die Messgenauigkeit mit dem Anhänger auf der Straße im Mittel geringer anzusetzen ist und erwartungsgemäß nicht die Aussagequalität von Messungen im Prüfstandsversuch erreicht wird. Dennoch weist jedes System Vorteile auf. So steht mit der Rollwiderstandsmessung im Prüfstand ein Verfahren zur Verfügung, bei dem als Schwerpunkt mehr der reifenseitige als der fahrbahnseitige Aspekt des Rollwiderstandes im Vordergrund steht. Hingegen kann mit dem Messanhänger vornehmlich der Einfluss der Oberflächeneigenschaften von verschiedenartigen Fahrbahnen untersucht werden. Beide Systeme ergänzen sich und können bei Fragestellungen zum Rollwiderstand sowohl von Reifen als auch von Fahrbahnoberflächen eingesetzt werden.
Auf Grundlage von gebräuchlichen und anerkannten Modellen im Kontext der Fahrzeugführung werden zentrale Konzepte identifiziert, die mögliche Ansatzpunkte von langfristigen Wirkungen von Systemen zur Erkennung des Fahrerzustands bilden. Dabei werden nicht nur klassische Mehr-Ebenen-Modelle der Fahraufgabe mit beteiligten Kontrollprozessen berücksichtigt, sondern auch weitere Blickwinkel eingenommen, die in individuellen Persönlichkeitsmerkmalen, Einstellungen oder dem Fahrstil wichtige moderierende Einflussfaktoren identifizieren. Im Rahmen eines allgemeinen Evaluationsansatzes können grundlegende Taxonomien von Bewertungsverfahren, diverse Charakterisierungen von Bewertungsdimensionen sowie wichtige und zu dokumentierende Attribute und Fragestellungen von Evaluationsuntersuchungen beschrieben werden. In diesem Rahmen werden aus den betrachteten Modellen und Konzepten Kriterien abgeleitet, Aspekte der Operationalisierung erörtert sowie methodische Erhebungsansätze vorgeschlagen und diskutiert. Die Bandbreite der betrachteten Methoden ist vielfältig und reicht von unstrukturierten Befragungen über den Einsatz standardisierter Fragebögen bis hin zur maschinellen Erfassung von fahrrelevanten Kenngrößen über fahrzeugeigene Sensorsysteme. Besondere Bedeutung für die Realisierung einer Evaluationsstudie wird möglichst realitätsnahen Erhebungsumständen beigemessen. Daher wird als Rahmenansatz ein Field Operational Test zur Integration der diversen Erhebungsverfahren vorgeschlagen.
Die Forschungsarbeit hatte das Ziel, das Griffigkeitsverhalten von Spikesreifen gegenüber Normalreifen zu klären. Dazu wurden mit einer repräsentativen Auswahl neuer und gebrauchter Reifen auf Versuchsstrecken in Bayern und Nordrhein-Westfalen mit dem Stuttgarter Reibungsmesser Gleitreibungsbeiwerte gemessen. Die Messungen wurden vorgenommen auf Decken unterschiedlicher Bauart, bei trockenem und nassem Fahrbahnzustand und bei unterschiedlichen Deckentemperaturen. Aus den Messwerten konnten für vorgegebene Ausgangsgeschwindigkeiten die Bremswege der unterschiedlichen Reifen auf den verschiedenen Deckenarten berechnet werden. Die Bremswegunterschiede (in %) ermöglichten eine Bewertung der untersuchten Reifen- und Deckenarten. Auswahl der Messstrecken sowie Messmethoden und -Durchführung werden beschrieben, die Messergebnisse ausführlich dargestellt und gedeutet. Aus einem Stichprobenumfang von mehr als 6.000 Einzelbremsungen lässt sich als wesentliches Untersuchungsergebnis ableiten, dass Radial-M+S-Reifen mit Spikes im Neuzustand gegenüber unbespiketen Reifen im Mittel über alle untersuchten Deckenarten bei trockener Fahrbahn einen um 15 - 20 %, bei nasser Fahrbahn um 17 - 26 % längeren Bremsweg aufweisen. Bei der Gussasphaltstrecke betrug der Bremswegunterschied zwischen Neuzustand und Ende des Gebrauchszustandes 40 %. Die größten ermittelten Einzelwerte der Bremswegunterschiede zwischen Radial-Sommerreifen und Radial-M+S-Reifen mit Spikes lagen in der Größenordnung von 40 - 50 %.
A biofidelic flexible pedestrian legform impactor (FlexPLI) has been developed from the year 2000 onwards and evaluated by a technical evaluation group (Flex-TEG) of UN-ECE GRSP. A recently established UN-ECE GRSP Informal Group on GTR9 Phase 2 is aiming at introducing the FlexPLI within world-wide regulations on pedestrian safety (Phase 2 of GTR No. 9 as well as the new UN regulation 127 on pedestrian safety) as a test tool for the assessment of lower extremity injuries in lateral vehicle-to-pedestrian accidents. Besides, the FlexPLI has already been introduced within JNCAP and is on the Euro NCAP roadmap for 2014. Despite of the biofidelic properties in the knee and tibia sections, several open issues related to the FlexPLI, like the estimation of the cost benefit, the feasibility of vehicle compliance with the threshold values, the robustness of the impactor and of the test results, the comparability between prototype and production level and the finalization of certification corridors still needed to be solved. Furthermore, discussions with stakeholders about a harmonized lower legform to bumper test area are still going on. This paper describes several studies carried out by the Federal Highway Research Institute (BASt) regarding the benefit due to the introduction of the FlexPLI within legislation for type approval, the robustness of test results, the establishment of new assembly certification corridors and a proposal for a harmonized legform to bumper test area. Furthermore, a report on vehicle tests that previously had been carried out with three prototype legforms and were now being repeated using legforms with serial production status, is given. Finally, the paper gives a status report on the ongoing simulation and testing activities with respect to the development and evaluation of an improved test procedure with upper body mass for assessing pedestrian femur injuries.
Since its creation in 2011 the Pre-Crash-Matrix (PCM) offers the possibility to observe the pre-crash phase until five seconds before crash for a wide range of accidents. Currently the PCM contains more than 8.000 reconstructed accidents out of the GIDAS (German In-Depth Accident Study) database and is enlarged continuously by more than 1.000 cases per year. Hence, a detailed investigation of active safety systems in real accident situations has been made feasible. The PCM contains all relevant data in database format to simulate the pre-crash phase until the first collision of the accident for a maximum of two participants. This includes the definition of the participants and their characteristics, the dynamic behavior of the participants as time-dependent course for five seconds before crash as well as the geometry of the traffic infrastructure. The digital sketch of the accident and information from GIDAS as well as from supplementary databases represent the main input for the simulation of the pre-crash phase of an accident with the VUFO simulation model VAST (Vufo Accident Simulation Tool). This simulation in turn embodies the foundation of the PCM. The PCM underlies continual improvements and enhancements in consultation with its users. In addition to collisions of cars with other cars, pedestrians, bicycles and motorcycles the PCM now also covers car to object and car to truck collisions. The paper illustrates car to truck collisions as a showcase and explains perspectives for further developments. In 2016 a more detailed definition of the contour of the vehicle was added. Furthermore, the geometrical surroundings of the accident site will be provided in a new structure with a higher level of detail. Thus, a precise classification of road marks and objects is possible to further improve the support of developing and evaluating ADAS. This paper gives an overview about the latest developments of the PCM with its innovations and provides an outlook to upcoming enhancements. Besides potential areas of application for the development of ADAS are shown.
Automated driving will provide many kinds of benefits - some direct and some indirect. The benefits originate at the individual level, from changes in the behaviour of drivers and travellers with regard to driving and mobility, ending up with benefits at the social level via changes in the whole transport system and society, where many of the current planning and operations paradigms are likely to be transformed by automated driving. There may also be disbenefits, particularly at a social level, for example in intensity of travel which could result in additional congestion and increased use of natural resources. There may also be unintended consequences. For example, we do not know the impacts on public transport: driverless vehicles could provide a means to a lower cost service provision, but the availability of automated cars could lead to more car travel at the expense of collective transport.
Established in 1997, the European New Car Assessment Programme (Euro NCAP) provides consumers with a safety performance assessment for the majority of the most popular cars in Europe. Thanks to its rigorous crash tests, Euro NCAP has rapidly become an important driver safety improvement to new cars. After ten years of rating vehicles, Euro NCAP felt that a change was necessary to stay in tune with rapidly emerging driver assistance and crash avoidance systems and to respond to shifting priorities in road safety. A new overall rating system was introduced that combines the most important aspects of vehicle safety under a single star rating. The overall rating system has allowed Euro NCAP to continue to push for better fitment and higher performance for vehicles sold on the European market. In the coming years, the safety rating is expected to play an important role in the support of the roll-out of highly automated vehicles.
Side-impact safety of passenger cars is assessed in Europe in a full-scale test using a moving barrier. The front of this barrier is deformable and represents the stiffness of an 'average' car. The EU Directive 96/27/EC on side impact protection has adopted the EEVC Side Impact Test Procedure, including the original performance specification for the barrier face when impacting a flat dynamometric rigid wall. The requirements of the deformable barrier face, as laid down in the Directive, are related to geometrical characteristics, deformation characteristics and energy dissipation figures. Due to these limited requirements, many variations are possible in designing a deformable barrier face. As a result, several barrier face designs are in the market. However, research institutes and car manufacturers report significant difference in test results when using these different devices. It appears that the present approval test is not able to distinguish between the different designs that may perform differently when they impact real vehicles. Therefore, EEVC Working Group 13 has developed a number of tests to evaluate the different designs. In these tests the barrier faces are loaded and deformed in a specific and/or more representative way. Barrier faces of different design have been evaluated. In the paper the set-up and the reasoning behind the tests is presented. Results showing specific differences in performance are demonstrated.