Berichte der Bundesanstalt für Straßenwesen, Reihe F: Fahrzeugtechnik
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117
In 2016 the seventh ESAR conference (Expert Symposium on Accident Research) was held in Hannover. ESAR is an international convention of experts, who analyze traffic accidents all over the world and discuss their results in this context, conducted at the Medizinische Hochschule Hannover every 2 years. It connected representatives of public authorities, engineers in automotive development and scientists and offers a forum with particular emphasis on In-Depth-Analyses of accident statistics and accident analyses. Special focus is placed on research on the basis of so-called "In-Depth-Accident-Investigations" [data collections at the sites of the accidents], which are characterized by extensive documentations of the sites of the accidents, of the vehicles as well as of the injuries, encompassing several scientific fields. ESAR aims at a multi-disciplinary compilation of scientific results and at discussing them on an international, scientific level. It is thus a scientific colloquium and a platform for exchanging information for all accident researchers. Experiences in accident prevention as well as in the complex field of accident reconstruction are stated and new research fields are added. Existing results of long-term research work in Europe, the US, Australia and Japan include different infrastructural correlations and give findings on population, vehicle population and driver characteristics, which offer a basis for recommendations to be derived and measures for increasing road safety.
106b
High demands on exhaust emissions of passenger cars and light commercial vehicles require complex technologies. The three-way catalytic converter is an essential part of state of the art emission control systems. If a catalytic converter is damaged or its effectiveness deteriorates, it can be replaced by a replacement converter. Replacement catalytic converters from the aftermarket are approved on the basis of Regulation No 103 of the UNECE - United Nations Economic Commission for Europe. According to this regulation the replacement catalytic converter shall be designed, constructed and capable of being mounted so as to enable the vehicle to comply with the provisions taken as a basis for its type approval. Furthermore the pollution emissions must be effectively limited throughout the entire normal service life of the vehicle under normal operating conditions. In the context of the research project, the durability of replacement catalytic converters was examined. A VW Golf with emission standard Euro 4, 1.4 l petrol engine (55 kW) was selected as a test vehicle. At the start of the examinations, the vehicle showed a mileage of 75,000 km. The selected vehicle was regularly serviced in accordance with the manufacturer's specifications. No emission-relevant faults were recorded by the OBD system. The initial control measurement of the vehicle in as-delivered condition with the originally installed catalytic converter showed that the corresponding emissions of the regulated pollutants were considerably below the Euro 4 emission limits to be applied. Subsequently, an original replacement catalytic converter, which was purchased from an authorised dealer, and 4 catalytic converters purchased in the independent aftermarket, were examined. The replacement catalytic converters were conditioned according to the specifications of ECE Regulation No 103 and then measured in new condition. The catalytic converters were then aged on a burner test rig. Here a total mileage of 80,000 km was simulated. After 10,000 km and 40,000 km, the ageing was interrupted and the exhaust gas emissions of the test vehicle with the aged catalytic converters were measured. The examination was ended as soon as a limit value had been exceeded. The results of the project indicate that with the replacement systems for the after-treatment of exhaust gases available in the independent aftermarket, considerable quality differences can occur. At the end of the ageing over a distance of 80,000 km only the original replacement catalytic converter and one replacement catalytic converter from the independent aftermarket complied with the Euro 4 emission limits. With one replacement catalytic converter, the Euro 4 emission limits were already exceeded in new condition. With another replacement catalytic converter, the examination was aborted after 10,000 km ageing and with a further catalytic converter after 40,000 km ageing due to the Euro 4 emission limits being exceeded. The ECE Regulation No 103 provides for a test of durability of such systems over 80,000 km, but also alternatively enables the use of fixed deterioration factors. In practice, the durability of the replacement systems for the after-treatment of exhaust gases is guaranteed by their manufacturers. However, replacement catalytic converters are rarely inspected as part of the approval. In-use compliance provisions for replacement systems for the after-treatment of exhaust gases are not mentioned in the corresponding specifications. The results of this study indicate that the requirements in the ECE Regulation No 103 are not adequate to ensure the durability of replacement catalytic converters.
105b
Mobility plays an important role in the Federal Republic of Germany. Motorised private transport and, consequently, passenger vehicles are the crucial factor. Vehicles should be environmentally and socially compatible yet also economically efficient at the same time. The crucial factor for pollution of the environment from road traffic is the exhaust emissions of the vehicles on the road. This is why, with the Directive 98/69/EC and the related introduction of exhaust emission standard Euro 3, the testing of the conformity of passenger and light commercial vehicles (in-service conformity check) was introduced. Vehicles already on the roads are to be examined again under type examination conditions (Type I Test) after a statistical selection process. In this way it is to be ensured that the systems and components relevant for the exhaust emissions of a vehicle will also function after several thousand kilometres. This is why the vehicles are checked again during in-service conformity check with respect to their limited pollution components. Due to the ever greater significance of CO2 emissions, both the CO2 emissions and the fuel consumption were included in this research project. For the success of such a project the choice of vehicle is of critical importance. Since this is the only way it is possible to also obtain a representative result. Therefore, in addition to the selection criteria required by law, statistical and technical criteria are also considered. The vehicle owners were selected on a random basis. All test vehicles were checked with respect to their pollutant components in the emissions laboratory in accordance with their standard. By law the same testing conditions apply in an in-service conformity check as in the relevant type approval. In this research project a total of 17 vehicle types were examined. Six types were equipped with positive-ignition engines and 11 types with compression ignition engines. Both groups were to each include vehicles of the limits Euro 4 and Euro 5. For vehicle types with positive-ignition engines, there was one type with the exhaust emission standard Euro 5. All others satisfied the exhaust emission standard Euro 4. For the vehicle types with compression ignition engines, 4 types satisfied exhaust emission standard Euro 5 and 7 types fulfilled exhaust emission standard Euro 4. Among the vehicle types with compression ignition and exhaust emission standard Euro4, there were 4 types of category M1 and 3 types of category N1 of class III. The aim of the research project is to examine the exhaust emissions in-service conformity of passenger and light commercial vehicles in operation to draw conclusions concerning the durability of engine components and systems for exhaust emission treatment. Overall in this in-service conformity testing programme, we were able, in accordance with the statistical procedure, to assess all 17 of the vehicle types tested as "positive". With the exception of one vehicle type, it was possible to conclude the random test for all vehicle types tested with the minimum random sample. This means that all 3 vehicles of one type in as-delivered condition complied with or fell below the respective limits for pollutant emissions according to the criteria of the statistical procedure. In the case of one vehicle type, where the random sample had to be enlarged, it was necessary to examine a total of 8 vehicles. Furthermore, with all vehicle types the CO2-emissions and fuel consumption (Type I Test) were determined to subsequently compare the measured CO2 emissions with those of the manufacturers. Of the 17 vehicle types examined, eleven vehicle types complied with the relevant manufacturers" values or fell below them. With six vehicle types, the CO2 emissions were more than the permissible 4% above the manufacturer- value during the Type I Test.
112b
Camera-monitor systems (CMS) can be used in motor vehicles to display the driver's rear view on a monitor mounted inside the vehicle. This also offers the possibility of replacing conventional exterior mirrors with suitable CMS and thereby implementing new design concepts with aerodynamic advantages. However, as exterior mirrors are safety-relevant vehicle parts for securing the driver's indirect rear view (requirements specified in UN Regulation No. 46), the question arises whether CMS can provide an equivalent substitute for mirrors. In the scope of this study, CMS and conventional exterior mirrors were compared and assessed in test drives and static tests under different external conditions. On the one hand, the examination of technical aspects, and on the other hand, issues pertaining to the design of the human-machine interaction, were the objects of the study. Two vehicles were available for the trials with passenger vehicles: A vehicle, manufactured in small series, which is already equipped with CMS as sole replacement for the exterior mirrors, as well as a compact class vehicle which had a CMS retrofitted by the car manufacturer in addition to conventionally used exterior mirrors. The latter could be covered exclusively for trips with CMS. A tractor unit with semitrailer was available for the truck trials. The driver's cabin was equipped with a CMS system developed by the vehicle manufacturer. In general, it was shown that it is possible to display the indirect rear view sufficiently for the driver, both for cars and trucks, using CMS which meet specific quality criteria. Depending on the design, it is even possible to receive more information about the rear space from a CMS than is possible with mirror systems. It was also shown that the change from mirrors to CMS requires a certain period of familiarisation. However, this period is relatively short and does not necessarily result in safety-critical situations.
102
In 2014 the sixth ESAR conference (Expert Symposium on Accident Research) was held in Hannover. ESAR is an international convention of experts, who analyze traffic accidents all over the world and discuss their results in this context, conducted at the Medizinische Hochschule Hannover every 2 years. It connected representatives of public authorities, engineers in automotive development and scientists and offers a forum with particular emphasis on In-Depth-Analyses of accident statistics and accident analyses. Special focus is placed on research on the basis of so-called "In-Depth-Accident-Investigations" [data collections at the sites of the accidents], which are characterized by extensive documentations of the sites of the accidents, of the vehicles as well as of the injuries, encompassing several scientific fields. ESAR aims at a multi-disciplinary compilation of scientific results and at discussing them on an international, scientific level. It is thus a scientific colloquium and a platform for exchanging information for all accident researchers. Experiences in accident prevention as well as in the complex field of accident reconstruction are stated and new research fields are added. Existing results of long-term research work in Europe, the US, Australia and Japan include different infrastructural correlations and give findings on population, vehicle population and driver characteristics, which offer a basis for recommendations to be derived and measures for increasing road safety.
99
Although the bus belongs to the safest traffic means, single accidents can be particularly severe and concern many passengers. Especially in case of fires a high number of injured and killed persons can be the outcome. Fire safety of buses therefore is of high importance. With the increase of plastic materials as a material for the interior equipment of buses and coaches due to their good mechanical properties combined with low weight, the question arises whether the safety level has decreased in case of a fire during the last years " also compared to other means of transport. Because of the combustible plastics and their ability to release a high amount of heat the main fire load in buses is no longer the fuel but the plastic materials which are also often easy to ignite. Besides the flammability of the equipments, also the production of smoke, the smoke development and propagation as well as its toxicity are of interest. That counts for the passengers as well as for the test methods and its limit values. The severe fire in Germany near Hanover in 2008 with 20 fatalities showed how disastrous such fires can be. For those reasons several research projects were initiated on behalf of the German Federal Highway Research Institute. At the one hand the fire behaviour of coach interiors was examined in general focusing on fire propagation as well as fire detection and signalling. As result, recommendations with regard to early fire detection systems for the engine compartments and onboard extinguishing equipment were elaborated. On the other hand research was carried out to examine heat release, smoke, smoke propagation and its toxicity due to burning bus interior materials. In this project small and real scale experiments on material specimens, interior parts and vehicles were performed. Trains and buses often have very similar operation conditions. Consequently, bus interior material was tested according to the regulations for rail vehicles, i.e. DIN EN 45545 as well as DIN 5510. None of the tested bus interior materials would have been allowed to use in a train. The fire safety regulations for bus materials are on a low level compared to other transport sectors, i.e. railway, ship and aircraft. Also numerical investigations with the Fire Dynamics Simulator (FDS) were performed. The very rapid fire development during the severe bus fire from 2008 could be predicted with the numerical model. The model was then used to investigate the influence of different materials, ventilation conditions and ignition sources. The bus materials contribute significantly to a very rapid fire development in bus fires. Especially, the flammable ceiling and the passenger seats were identified to be key issues of the fire propagation in a bus and can be explained by the rapid fire spread along the ceiling and the high fire load of passenger seats. As conclusion of the project effective and economically reasonable fire safety requirements for interiors of buses are recommended which would improve the current situation. Proposals for amendments of current requirements are recommended including the specification of appropriate limit values. In particular, it is taken into consideration which reasonable fire safety standards from other transport sectors, especially the rail sector, should be transferred to buses
88
A series of drop tests and vehicle tests with the adult head impactor according to Regulation (EC) 631/2009 and drop tests with the phantom head impactor according to UN Regulation No. 43 have been carried out by the German Federal Highway Research Institute (BASt) on behalf of the German Federal Ministry of Transport, Building and Urban Development (BMVBS). Aim of the test series was to study the injury risk for vulnerable road users, especially pedestrians, in case of being impacted by a motor vehicle in a way described within the European Regulations (EC) 78/2009 and (EC) 631/2009. Furthermore, the applicability of the phantom head drop test described in UN Regulation No. 43 for plastic glazing should be investigated. In total, 30 drop tests, thereof 18 with the adult head impactor and 12 with the phantom head impactor, and 49 vehicle tests with the adult head impactor were carried out on panes of laminated safety glass (VSG), polycarbonate (PC) and laminated polycarbonate (L-PC). The influence of parameters such as the particular material properties, test point locations, fixations, ambient conditions (temperature and impact angle) was investigated in detail. In general, higher values of the Head Injury Criterion (HIC) were observed in tests on polycarbonate glazing. As the HIC is the current criterion for the assessment of head injury risk, polycarbonate glazing has to be seen as more injurious in terms of vulnerable road user protection. In addition, the significantly higher rebound of the head observed in tests with polycarbonate glazing is suspected to lead to higher neck loads and may also cause higher injury risks in secondary impacts of vulnerable road users. However, as in all tests with PC glazing no damage of the panes was observed, the risk of skin cut injuries may be expected to be reduced significantly. The performed test series give no indication for the test procedure prescribed in UN Regulation No. 43 as a methodology to approve glass windscreen not being feasible for polycarbonate glazing, as all PC panes tested fulfilled the UN R 43 requirements. The performance of the windscreen area will not be relevant for vehicle type approval according to the upcoming UN Regulation for pedestrian protection. However, it is recommended that pedestrian protection being considered for plastic windscreens to ensure at least the same level of protection as glass windscreens.
87
In 2012 the fifth ESAR conference (Expert Symposium on Accident Research) was held in Hannover. ESAR is an international convention of experts, who analyze traffic accidents all over the world and discuss their results in this context, conducted at the Medizinische Hochschule Hannover every 2 years. It connected representatives of public authorities, engineers in automotive development and scientists and offers a forum with particular emphasis on In-Depth-Analyses of accident statistics and accident analyses. Special focus is placed on research on the basis of so-called "In-Depth-Accident-Investigations" [data collections at the sites of the accidents], which are characterized by extensive documentations of the sites of the accidents, of the vehicles as well as of the injuries, encompassing several scientific fields. ESAR aims at a multi-disciplinary compilation of scientific results and at discussing them on an international, scientific level. It is thus a scientific colloquium and a platform for exchanging information for all accident researchers. Experiences in accident prevention as well as in the complex field of accident reconstruction are stated and new research fields are added. Existing results of long-term research work in Europe, the US, Australia and Japan include different infrastructural correlations and give findings on population, vehicle population and driver characteristics, which offer a basis for recommendations to be derived and measures for increasing road safety.
85
This report presents the results of a stakeholder analysis which has been performed by the EasyWay Cooperative Systems Task Force. The stakeholder analysis aims at identifying potential roles of the road operator in the operation process of selected cooperative services and describing expectations and aspirations related to the future roles and responsibilities from a European road operator- point of view. The following cooperative services have been considered in the stakeholder analysis: Hazardous location notification, Traffic jam ahead warning, Road works warning, Automatic access control and Parking management. The stakeholder analysis used findings from previous projects and performed own studies based on desk research and expert assessments which were carried out by the task partners. The approach includes the development of high-level descriptions showing functional schemes of the operational process chains and potential roles / responsibilities related to the road operator. A deepened analysis was performed by assessing the functional schemes / role profiles and collecting opportunities, concerns, and success factors from a road operator- perspective.
72
In September 2004 the first international symposium called ESAR (Expert Symposium on Accident Research) was carried out at the University of Hannover (Germany). The idea for such international conference was to bring together experts from the fields of accident investigation teams worldwide to present their results for a common audience of people from government, industry and other universities. The first conference was a really sufficient one and followed by the second symposium also at the Hannover Medical School two years later in 2006. This two year rhythm was now continued with the third conference in Hannover again in 2008. It is planned to carry out ESAR every two years also in the future. ESAR is a scientific colloquium and can be seen as a platform for exchange of information on accident research issues based on methodologies of investigation, injury mechanisms and injury assessment, accident causation and other issues of statistical accident data analysis. Representatives from authorities as well as from medical and technical institutions come together to discuss new research issues and exchange experiences on accident prevention and the complex field of accident reconstruction. Special focus was given to the target the European Union set for itself in 2000 which stipulates that within 10 years the number of person killed in road traffic accidents must be cut in half. To reach this goal, optimized measures, comprehensive research and analysis are necessary. A key hurdle comes from the European Union extension to 27 member states, each featuring different levels of traffic safety standards and different accident scenarios. Existing results from long term research projects in Europe, the USA, Australia and Japan including analyses of infrastructure, population, vehicle fleet and driver behaviour offer an excellent basis for understanding and improving countermeasures and research support needs in underdeveloped countries. ESAR's goal is to bring together researchers from all parts of the world, who will report on their methods and recommendations to improve traffic safety based on "In-Depth-Investigations" of real world accidents. These In-depth-investigations of accidents require thorough documentation and an accident data analysis on multidisciplinary levels which must be carried out immediately after it occurs. ESAR presents scientists the opportunity to present their studies on a common basis of research level.
68
At the beginning of the year 2000 the European Commission set the goal to halve the number of road deaths till the year 2010. The main focus are passenger car and lorry traffic. A significant reduction of the accident data could be reached in these groups. The advancement of active vehicle safety systems is an important issue of the programme. The safety of the motorcycle traffic has been disregarded till now. Since 1991 the number of killed motorcycle riders per year has been constant. The number of killed passenger car occupants has been more than halved in the same period. This is why initiatives are caused for the increase of the motorcycle safety. A great safety potential is expected for the Antilock Brake System (ABS). ABS for motorcycles is considered from the economic view in this study. A cost-benefit analysis shall clarify whether the economic benefit of ABS for motorcycles is greater than the consumed resources. Moreover, a sensitivity analysis will determine the maximal justifiable consumption in resource for which ABS is worthwhile. After the sensitivity analysis is done a break-even analysis will determine the market price respectively the annual mileage from which on ABS is worthwhile on user level. For this the fair end consumer market price is calculated which the user is ready to pay. For the considered market prices the annual mileage is determined from which on ABS is worthwhile for the user. The considered time horizon for this analysis are the years 2015 and 2020. For each of these years the accident data is forecasted. At this, it is assumed that the frequency of having an accident per million registered motorcycles decreases based on the present trend. Thus, riding motorcycle gets safer. Hence, the accident data in the years 2015 and 2020 is lower than the accident data today. The cost-benefit analysis is done for each year for four scenarios. Two scenarios handle the market penetration. The first one is the trend scenario, the second one is the mandatory equipment from the year 2010 on. The other scenarios describe the effectiveness of ABS. The effectiveness rates are determined by a literature review. The only potential which can be considered due to the available data is the potential due to an avoiding of the downfall just before the real accident happens. According to this the number of accidents will decrease by 2.4 %. The number of fatalities will decrease by 12.1 %. The number of severe injuries decreases by 11.7 %. However, the number of slight injuries increases by 2.1 %. The mentioned effectiveness rates are valid for the scenarios with the high effectiveness. Even these figures underestimate the actual effectiveness because there are only considered the avoided accidents with downfall. The necessary consumption in resources depends on the produced volume. The more ABS systems are produced, the lower are the costs per system. This is due to realised effects of scale and effects out of learning curves. The system costs depend on the penetration rate. In the trend scenario the system costs for ABS are 120 Euro for the year 2015 respectively 105 Euro for the year 2020. In the mandatory scenario the system costs are 115 Euro for the year 2015 respectively 100 Euro for the year 2020. The benefit-cost ratios are all over the critical barrier of 1.0. Thus, ABS is worthwhile on economic level. In the scenarios with high effectiveness the benefit-cost ratios range between 4.6 and 4.9. Thus, the values are even above the barrier of 3.0. The result of the break-even analysis is that ABS is worthwhile on user level. The considered market prices are 400 Euro in 2015 and 300 Euro in 2020. They are clearly below the determined fair end consumer market prices. The fair end consumer price for the year 2015 is 701 Euro respectively 622 Euro for the year 2020. Thus, ABS is worthwhile for motorcycle riders with an annual mileage higher than 2,200 km (year 2015) respectively 1,900 km (year 2020). The annual mileage of a motorcycle rider is 3,900 km on average. Thus, ABS is worthwhile for most of the motorcycle riders. The mentioned results are valid for the high effectiveness scenarios.
61
The second ESAR Conference took place at the Medical University Hannover. This year conference presents the current state of affairs of relevant research activities in the field of in-depth investigations. The first conference on ESAR (Expert Symposium on Accident Research) was established in 2004. It is planned to hold ESAR every two years. Hannover seems to be the right place for this conference concerning the fact that the first in-depth research team was found here in the year 1973 and comprehensive studies on accident analysis were spread out from here around the world continuously. This year conference topped all expectations in terms of the numbers of participants, in the variety of papers and the interdisciplinary of presenters from medical, psychological and engineering background. More than 100 delegates from all over the world, that means 13 different countries and from 4 different continents, came to Hannover, presented their results of accident investigation and discussed countermeasures for accident prevention and injury reduction. ESAR should be a platform for exchange of knowledge to find an optimized way for increase of traffic and vehicle safety by in-depth investigation and methodology. ESAR as international conference should be a platform for consideration of all nations round the world. This seems to be very important for the current situation, having high safety in the high industrial countries of Europe, US and Australia, but low safety and high injury risk in Asia and Africa.
55
In recent years considerable progress in active and passive safety of road vehicles has been made. The road traffic of today is much safer than in the past. A current vehicle has a lot more safety elements resulting in an improved inner and outer technique. In most European countries the number of fatalities is decreasing despite growing traffic and road usage. Nevertheless, the number of casualties in road traffic accidents is high enough, thus more progress is needed if the number of fatalities is to be reduced by 50%, as postulated by the European Commission for the year 2010. In order to develop countermeasures and further possibilities for injury prevention, it is increasingly important to have accident data available, supplying results quickly and giving the best overview across Europe. In-Depth-Data Sampling Procedures have a huge historical development, starting in the 60ies by the car manufactures, continued during the 70ies mostly by some universities mainly in England, Sweden, France and Germany, today a net of in-depth-investigation teams are working across Europe and around the world.One of the oldest teams is located at the Hannover Medical School, founded in 1973 by the German Government on behalf of the Federal Highway Research Institute Bast. It was the only team worldwide that was equipped with blue light emergency cars, working on scene in time so directly after the event and working continuously during the years, collecting 20 thousand accidents within 30 years period. Since 1999 the order is carried out in cooperation with the German car industry, which is interested and has benefit on the data too. On the basis of the new data collection, so called GIDAS (German In-Depth Accident Study), that has been run at the Technical University Dresden and the Medical University Hannover), a special tool for In-Depth-Accident Analysis was founded. It is the task of this conference to build a platform for such research based on In-Depth-Investigation. The conference is specially aimed at the area of accident data analysis in order to contribute to the harmonization of different investigation methods and accumulation of different results that does exist for different countries worldwide. Up to now no special conference did exist to deal with accident data only following in the discussion for an improvement in traffic and vehicle safety. ESAR - expert symposium on accident research - should be a step forward. This first international conference is being organized by the Accident Research Unit at the Medical University Hannover jointly with the German Federal Highway Research Institute Bast and the Research Association of German Car Manufacturers FAT. The conference should be a platform for an interdisciplinary exchange of information based on the different presentations from participants around the world.