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One main objective of the EU-Project SENIORS is to provide improved methods to assess thoracic injury risk to elderly occupants. In contribution to this task paired simulations with a THOR dummy model and human body model will be used to develop improved thoracic injury risk functions. The simulation results can provide data for injury criteria development in chest loading conditions that are underrepresented in PMHS test data sets that currently proposed risk functions are based on. To support this approach a new simplified generic but representative sled test fixture and CAE model for testing and simulation were developed. The parameter definition and evaluation of this sled test fixture and model is presented in this paper. The justification and definition of requirements for this test set-up was based on experience from earlier studies. Simple test fixtures like the gold standard sled fixture are easy to build and also to model in CAE, but provide too severe belt-only loading. On the other hand a vehicle buck including production components like airbag and seat is more representative, but difficult to model and to be replicated at a different laboratory. Furthermore some components might not be available for physical tests at later stage. The basis of the SENIORS generic sled test set-up is the gold standard fixture with a cable seat back and foot rest. No knee restraint was used. The seat pan design was modified including a seat ramp. The three-point belt system had a generic adjustable load limiter. A pre-inflated driver airbag assembly was developed for the test fixture. Results of THOR test and simulations in different configurations will be presented. The configurations include different deceleration pulses. Further parameter variations are related to the restraint system including belt geometry and load limiter levels. Additionally different settings of the generic airbag were evaluated. The test set-up was evaluated and optimized in tests with the THOR-M dummy in different test configurations. Belt restraint parameters like D-ring position and load limiter setting were modified to provide moderate chest loading to the occupant. This resulted in dummy readings more representative of the loading in a contemporary vehicle than most available PMHS sled tests reported in the literature. However, to achieve a loading configuration that exposes the occupant to even less severe loading comparable to modern vehicle restraints it might be necessary to further modify the test set-up. The new generic sled test set-up and a corresponding CAE model were developed and applied in tests and simulations with THOR. Within the SENIORS project with this test set-up also volunteer and PMHS as well as HBM simulations are performed, which will be reported in other publications. The test environment can contribute in future studies to the assessment of existing and new frontal impact dummies as well as dummy improvements and related instrumentation. The test set-up and model could also serve as a new standard test environment for PMHS and volunteer tests as well as HBM simulations.
Ziel dieser Arbeit war die Entwicklung eines numerischen Modells des menschlichen knöchernen Thorax, das insbesondere altersabhängige geometrische Faktoren berücksichtigt. Dieses Modell soll sowohl die männliche als auch die weibliche Population der über 64-Jährigen repräsentieren und eine an diese Altersgruppe angepasste Verletzungssimulation ermöglichen. Die vorliegende Studie identifiziert zunächst an Hand eines Kollektivs aus 126 postmortem und 40 klinischen computertomografischen Schnittbildaufnahmen eine ganze Reihe geometrischer Parameter, die sich mit dem Alter verändern. Zu den untersuchten Parametern gehören sowohl Winkel der Rippen im Raum und innerhalb des Rippenbogens, eine detaillierte Erfassung von Parametern der einzelnen Rippe (Querschnittsfläche, Krümmung, Longitudinale Verdrillung), Parameter der Wirbelsäule als Ganzes (Skoliose, Kyphose, Rotation) und einzelner Wirbel sowie des Brustbeins. Weiterhin wurden die Grundmasse des ganzen Thorax (Thoraxtiefe, Thoraxbreite) untersucht. Die hier gefundenen Altersabhängigkeiten dienten als Eingabeparameter zur Erstellung von insgesamt neun aus dem Menschmodell THUMS 3 gemorphter alter und junger Finite-Elemente Thoraxmodelle. Implementiert wurden hierbei sowohl Durchschnittsmaße als auch extreme Maße. Die Ergebnisse zeigen mehrere sich im Alter signifikant verändernde Parameter. Als wichtigste unter ihnen sind eine Zunahme der Thoraxtiefe und Thoraxbreite im Alter, die signifikante Veränderung einiger Rippenwinkel im Raum sowie der Krümmung der sechsten und siebten Rippe zu nennen. Zudem wird die Wirbelsäulenform kyphotischer und das Sternum am Übergang zwischen Manubrium und Corpus sternii gewinkelter. Die Menschmodelle THUMS 3, THUMS 4 und HUMOS 2 sind weder als typisch alt, noch typisch jung einzuordnen, dies unterscheidet sich teils von Parameter zu Parameter. Die auf Basis der Geometrie-Inputdaten durchgeführten Finite-Elemente Simulationen zeigen einen deutlichen Einfluss der zunehmenden Thoraxtiefe im Alter auf die posteriore Kraft an der Auflagefläche der Rippen sowie die Spannungsverteilung entlang der Rippen. Sie wirkt sich jedoch entgegen der Erwartungen protektiv aus und dominiert andere Faktoren wie die unterschiedlichen Rippenwinkel. Abschließend betrachtet wird ein Menschmodell, welches das 75. Perzentil der alten Bevölkerung repräsentiert, als ausreichend aussagekräftig hinsichtlich der im Alter veränderten Geometrie klassifiziert und gleichzeitig als mit angemessenem Aufwand realisierbar angesehen. Es wird daher für die Bewertung von Sicherheitssystemen empfohlen.
In the European Project FIMCAR, a proposal for a frontal impact test configuration was developed which included an additional full width deformable barrier (FWDB) test. Motivation for the deformable element was partly to measure structural forces as well as to produce a severe crash pulse different from that in the offset test. The objective of this study was to analyze the safety performance of vehicles in the full width rigid barrier test (FWRB) and in the full width deformable barrier test (FWDB). In total, 12 vehicles were crashed in both configurations. Comparison of these tests to real world accident data was used to identify the crash barrier most representative of real world crashes. For all vehicles, the airbag visible times were later in the FWDB configuration. This was attributed to the attenuation of the initial acceleration peak, observed in FWRB tests, by the addition of the deformable element. These findings were in alignment with airbag triggering times seen in real world crash data. Also, the dummy loadings were slightly worse in FWDB compared to FWRB tests, which is possibly linked to the airbag firing and a more realistic loading of the vehicle crash structures in the FWDB configuration. Evaluations of the lower extremities have shown a general increasing of the tibia index with the crash pulse severity.
Das Ziel der Untersuchung war, die Grenzen der Belastbarkeit eines Rollstuhl- und Personenrückhaltesystems mit Kraftknoten nach DIN 75078-2 zu ermitteln. Dazu wurden dynamische Schlittenversuche durchgeführt, bei denen die Verzögerungspulse sowie das Gesamtgewicht von Rollstuhl und Prüfpuppe variiert wurden. Für die Untersuchungen kamen ein Prüfrollstuhl, definiert nach ISO 10542, und Rückhaltesysteme mit Kraftknoten gemäß DIN 75078-2 zum Einsatz. Das Rückhaltesystem bestand aus einem Rollstuhl- und einem Personenrückhaltesystem, wobei das Rollstuhlrückhaltesystem (RRS) mit vier bzw. sechs Gurten und entsprechenden Retraktoren an einem dynamischen Schlittenaufbau befestigt wurde. Das Personenrückhaltesystem (PRS) bestand aus einem am Rollstuhl integrierten Beckengurt sowie einem Schulterschräggurt, der am Beckengurt und am Schlittenaufbau befestigt wurde. Ferner wurden bei den Versuchen Prüfpuppen verschiedener Alters- und Gewichtsklassen (P6, HIII 5 %, HIII 50 % und HIII 95 %) eingesetzt Die Belastungsanforderungen für das Rückhaltesystem wurden sukzessiv erweitert, indem einerseits das Gesamtgewicht (Rollstuhl und Prüfpuppe) und andererseits auch die Verzögerungspulse bis zur Versagensgrenze erhöht wurden. Das Vier-Gurt-Rückhaltesystem konnte bei einem Verzögerungspuls von 10 g einem Gesamtgewicht von bis zu 221 kg standhalten. Bei einem Verzögerungspuls von 20 g und einem Gesamtgewicht von 134 kg wurde das Vier-Gurt-System bis über die Grenzen belastet. Das Sechs-Gurt-Rückhaltesystem hat Belastungen bis 221 kg standgehalten. Infolgedessen ist bei einer Erhöhung der Verzögerungspulse auf 20 g und einem Gesamtgewicht von mehr als 109 kg ein Sechs-Gurt-System zu empfehlen.
Real world accident reconstruction with the Total Human Model for Safety (THUMS) in Pam-Crash
(2013)
Further improvement of vehicle safety needs detailed analysis of real world accidents. According to GIDAS (German In-Depth Accident Study) most car to car front accidents occur at mid-crash severity. In this range thoracic injuries already occur. In this study a real world frontal crash with mid-crash severity out of the AARU database was reconstructed. The selected car to car accident was reconstructed by AARU by means of pc-crash software in order to get the initial dynamic accident conditions. These initial conditions were used to reconstruct the complete accident in more detail using FE models for the car structure and the occupants. Occupant simulations were performed with FE HIII-dummy models and the THUMS using Pam-Crash code. An initial THUMS validation was performed in order to verify the model-´s biofidelity by means of table-top test simulations. THUMS bone stiffness values were modified to match the real word occupant age. A comparison between driver and passenger restraint system loading was done, as well as an injury prediction comparison between the HIII-dummy model and THUMS response for both cases. Detailed comparison between the HIII-dummy models and THUMS regarding thoracic loading are discussed.
It is well known that most accidents with pedestrians are caused by the driver not being alert or misinterpreting the situation. For that reason advanced forward looking safety systems have a high potential to improve safety for this group of vulnerable road users. Active pedestrian protection systems combine reduction of impact speed by driver warning and/or autonomous braking with deployment of protective devices shortly before the imminent impact. According to the Euro NCAP roadmap the Autonomous Emergency Braking system tests for Pedestrians Protection will be set in force from 2016 onwards. Various projects and organisations in Europe are developing performance tests and assessment procedures as accompanying measures to the Euro NCAP initiative. To provide synthesised input to Euro NCAP so-called Harmonisation Platforms (HP-) have been established. Their main goal is to foster exchange of information on key subjects, thereby generating a clear overview of similarities and differences on the approaches chosen and, on that basis, recommend on future test procedures. In this paper activities of the Harmonisation Platform 2 on the development of Test Equipment are presented. For the testing targets that mimic humans different sensing technologies are required. A first set of specifications for pedestrian targets and the propulsion systems as collected by Harmonisation Platform 2 are presented together with a first evaluation for a number of available tools.
A flexible pedestrian legform impactor (FlexPLI) has been evaluated by a Technical Evaluation Group (Flex-TEG) of the Working Party on Passive Safety (GRSP) of the United Nations Economic Commission for Europe (UN-ECE). It will be implemented within phase 2 of the global technical regulation (GTR 9) as well as within a new ECE regulation on pedestrian safety as a test tool for the assessment of lower extremity injuries in lateral vehicle-to-pedestrian accidents (UN-ECE 2010-1, 2010-2 and 2010-3). Due to its biofidelic properties in the knee and tibia section, the FlexPLI is found to having an improved knee and tibia injury assessment ability when being compared to the current legislative test tool, the lower legform impactor developed by the Pedestrian Safety Working Group of the European Enhanced Vehicle-safety Committee (EEVC WG 17). However, due to a lack of biofidelity in terms of kinematics and loadings in the femur part of the FlexPLI, an appropriate assessment of femur injuries is still outstanding. The study described in this paper is aimed to close this gap. Impactor tests with the FlexPLI at different impact heights on three vehicle frontends with Sedan, SUV and FFV shape are performed and compared to tests with a modified FlexPLI with upper body mass. Full scale validation tests using a modified crash test dummy with attached FlexPLI that are carried out for the first time prove the more humanlike responses of the femur section with applied upper body mass. Apart from that they also show that the impact conditions described in the current technical provisions for tests with the FlexPLI don"t necessarily compensate the missing torso mass in terms of knee and tibia loadings either. Therefore it can be concluded that an applied upper body mass will contribute to a more biofidelic overall behavior of the legform and subsequently an improved injury assessment ability of all lower extremity injuries addressed by the FlexPLI. Nevertheless, the validity of the original as well as the modified legform for tests against vehicles with extraordinary high bumpers as well as flat front vehicles still needs to be evaluated in detail. A first clue is given by the application of an additional accelerometer to the legform.
Females sustain Cervical Spine Distortion injury (CSD) more often than males. Most work dealing with the biomechanics background (e.g. injury mechanism/criteria) as well as the application in seat design/testing, focuses on the occupant model of an average male. Therefore the EU-Project ADSEAT (Adaptive Seat to Reduce Neck Injuries for Female and Male Occupants) is aimed at adding a female model for gender balanced research of CSD and improving seat design. An extensive literature review, searching for risk factors and injury criteria for males and females, was accompanied by the evaluation of different databases containing CSD cases. The database evaluations suggests that an anthropometry quite close to the 50%ile female anthropometry as known from crash test dummy design is appropriate. The results presented here form the basis for the future development of a computational female model and the improvement of seat design for better protection of both males and females in the frame of the ADSEAT-Project.
Although the statistics show a decreasing rate of child injuries and fatalities in German road accidents more efforts can be made to protect children in cars e.g. by developing appropriate child restraint systems. An important part in of this work can be achieved with the help of crash tests using child dummies. However these crash tests cannot completely reflect the situation of real world crashes as factors like children moving out of the optimal position or children incorrectly fastened by their parents are difficult to predict. Therefore this study gives an overview over the current accident and injury situation of child occupants in cars in German road accidents.
In the EC FP6 Integrated Project Advanced Protection Systems, APROSYS, the first WorldSID small female prototype was developed and evaluated by BASt, FTSS, INRETS, TRL and UPM-INSIA during 2006 and 2007. Results were presented at the ESV 2007 conference (Been et al., 2007). With the prototype dummy scoring a biofidelity rating higher than 6.7 out of 10 according to ISO/TR9790, the results were very promising. Also opportunities for further development were identified by the evaluation group. A revised prototype, Revision1, was subsequently developed in the 2007-2008 period to address comments from the evaluation group. The Revision1 dummy includes changes in the half arms and the suit (anthropometry and arm biomechanics), the thorax and abdomen ribs and sternum (rib durability), the abdomen/lumbar area and the lower legs (mass distribution). Also a two-dimensional chest deflection measurement system was developed to measure deflection in both lateral and anterior-posterior direction to improve oblique thorax loading sensitivity. Two Revision1 prototype dummies have now been evaluated by FTSS, TRL, UPM-INSIA and BASt. The updated prototype dummies were subjected to an extensive matrix of biomechanical tests, such as full body pendulum tests and lateral sled impact tests as specified by Wayne State University, Heidelberg University and Medical College of Wisconsin. The results indicated a significant improvement of dummy biofidelity. The overall dummy biofidelity in the ISO rating system has significantly improved from 6.7 to 7.6 on a scale between 0-10. The small female WorldSID has now obtained the same biofidelity rating as the WorldSID mid size male dummy. Also repeatability improved with respect to the prototype. In conclusion the recommended updates were all executed and all successfully contributed in achieving improved performance of the dummy.